D. Sathya

No.* / ** BIG CHETTY,

Chengalpattu-*** 001

Mobile No: +91-994*******

Email: adg7i9@r.postjobfree.com

Profile Overview: -

• 10+ years of experience in Automotive R&D (BIW Parts).

• Expertise in Body in White (BIW) Design and Development

• Have Good Experience & knowledge from project KICK-OF till vehicle launch to the market.

• Worked extensively with the Offshore models, co-ordination with Customers/stockholders,

• Understanding of Customers/stockholders requirements and providing appropriate design.

• Sound analytical and problem-solving skills with a good exposure to leading teams to meet milestone and ability to adapt & learn new technologies Work Experience: -

• Working as a TECHNICAL LEADER in “RENAULT NISSAN TECH. & BUSINESS CENTRE INDIA PRIVATE LIMITED (RNTBCI)”, through TATA TECHNOLOGIES LTD, Chennai from June’14 to Till date.

• Worked as a Engineer in “JBM AUTOSYSTEM PVT, LTD”, Chennai from May’2010 to June 2014.

Academic Profile: -

• B.E Mechanical Engineering: KVCET Anna University, Chennai with 77% during 2006-2009

• Diploma in Mechanical Engineering: ATAP college, Chennai with 85% during 2003~2006

Core Skill Competence: -

• Sheet metal design & development. ● Costing & Budget planning.

• Process Engineering. ● Change management

• Leadership. ● Localization & Line Build support. Experience at Renault Nissan (RNTBCI): -

Local Project: -

• Renault Triber

New Concept Proposal for BIW parts (B pillar & reinforcement, Roof cross members & Roof connection parts)

• Renault (DUSTER, LODGY, CAPTURE)

Part development & approval. Cost reduction idea implementation, Bench marking & competitor analysis, ECN & NPA implementation. (Full vehicle BIW parts, Door Mechanism Parts &Seals & Glazing. Paint)

Offshore Project: -

• France:

Updating the 3D & 2D with interference change (Upper body -New Capture, Renault ZOE – (Electric car), V-Platform- Renault Clio, Romania: Upper body-Dacia Sandero.)

• Brazil:

Updating the 3D & 2D with interference change, benchmark, DMU updated Renault Sandero (Hood panel inner & outer, fender, wheelhouse inner, Trunk panel inner & outer, reinforcements)

Role: Technical Leader (June 2014 - Till date)

• Leading the team size of 12 people for local & global project activities.

• Distributing the work among the team members.

• Conducting Design reviews & Quality check.

• Design release in NPDM.

• Updating the BOM Vs CAD

• New Proposal making for localisation and cost reduction activity.

• Reporting weekly about cost reduction target status to project team.

• Budget Planning & planning Word load Vs Work force balance.

• Appraisal Review & Approval.

• Updating the Skill matrix for Team Members.

Deliverables: -

• Updating & modifying the 3D as per Renault milestone for upstream to industrialization. Based on CAE & architecture & process simulation feedbacks

• Concept 3D design to development and launch.

• Detailed 2D drawing preparation for Upper Body & Underbody part & assemblies with Renault Standard.

• Part Comparison & benchmark with Renault project with competitor vehicle.

• Renault standard Design rules check for upper body & opening & underbody parts as pe the milestone.

• Spot Welding feasibility checking. Welding spot creation in 2D & 3D.

• Pilot for cost reduction activities achieve the Cost-target for Overall body department.

• Phase-lift project design change to development & launch the vehicle.

• Localization of stamping & welding Assy part design development & launch @Plant. Experience at JBM AUTO SYSTEM PVT, LTD

Local Project: -

• FORD INDIA PRIVATE LIMITED: -

Ford B376 & B517 (Fiesta and Figo), Ford B562 (EcoSport) Stamp part & welding part development for (side member, side sill, side member front bumper, short gun, Quarter Panel, Wheel Arch, Drip side)

• DAIMLER INDIA COMMERCIAL VEHICAL : - DICV 2523 R, 2523C, 4928T, 916

(HDT and LDT Trucks)

Stamp part & welding part development, Metal finish & Topcoat Paint part development for Cabin in white - CIW (Front Flap), Trim parts (HDT Bumper, LDT Bumper, Cross Car Instrument panel (CCB), Wiper Cover), Chassis components.

• TAFE: -

MASSEY FERGUSON (Hood Assay) Component: Hood Assembly, Fuel Cap. Role: Engineer (June 2010-June 2014)

• Initial Project Management & Product development as per APQP.

• Review the CAD Model & GD and T through CATIA V5.

• Bill of Materials (BOM) Preparation and circulation to Team.

• Feasibility study, GD&T Study, Poke-Yoke Analysis for all components during Design stage.

• Change Management: Design review the ECN Cad, Part development & Launch.

• Process planning & concept finalization for HLSA welding assemblies & development of welding fixtures. Welding fixture design review & design finalization.

• Checking fixture & Hard Gauge Concept & design review & finalization.

• Design of experiments, Process Qualification, Analysis of destructive and non-destructive tests for all weld parts (i.e. for Fasteners welding, Sheet Metal spot Welding, Plug & MAG welding).

• Process & manufacturing optimization thru Gun selection, Electrode selection & Parameter Finalization. Deliverables: -

• Part cost submission & Po Approval

• Prove out the tools & dies, welding fixtures.

• Prove out the BIW stamping parts & welding parts, Paint Parts.

• Part support for milestone built at customers.

• ECN part support for new vehicle evolution & cost reduction.

• PWS Approval.

Soft Skills: -

CATIA V5, NPDM CATIA V6, AutoCAD, Microsoft office. Personal Information: -

Father Name : L. DHAYANANDAN (Late)

Date of birth : 02/Feb/1988

Gender : Male

Marital status : Single

Language Known : English & Tamil

Declaration: -

I hereby declare that the above-furnished details are correct and complete to the best of my knowledge and belief.

(D. SATHYA)

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