DHIRAJ DAYANAND SHENOY

San Jose, CA – ***** +1-408-***-**** adg6ft@r.postjobfree.com LinkedIn

Results oriented Team Leader with 5 years of experience in Quality Assurance, Sourcing & Supply Chain, Production Planning, Logistics, Data Analysis and Process Improvement. EDUCATION

M.S in Industrial Engineering - University of New Haven (GPA– 3.9/4.0) Jan 2018 – Dec 2019

• Certified Lean Six Sigma Green Belt

• ISO 9001

B.E in Mechanical Engineering - University of Mumbai (GPA– 3.75/4.0) Aug 2012 – Dec 2016 PROFESSIONAL EXPERIENCE

Alstom Transport, Hornell, New York – Industrial Engineer Jun 2019 – Present

• Led a team of 6 on optimizing the train harness production, reduced the material consumption by 20% and method time by 60%

• Maintained a level of accuracy of the Manufacturing Bill of Materials (MBOM) at 99% by performing regular BOM variance activities during serial production to reduce waste and managed MCR’s (Materials Change Request)

• Conducted time studies in production line to identify and process improvements to achieve 32% reduction in process time

• Examined plant blueprint to modify layout using AutoCAD to align with OSHA standards, to increase scrap reuse level by 80%

• Successfully implemented Macro and Micro processes by interfacing with design documentation to ensure effective and efficient lean manufacturing, and developed detailed work instructions to train 74 shop floor operators

• Collaborated with TMS provider to integrate the features like Studying Labor Standards (time studies), Distribution Layouts and Optimization of Flow, and Warehouse Metrics with the TMT Fleet Maintenance System Zomato Media Pvt. Ltd., Mumbai, India – Continuous Process Improvement Engineer Aug 2017 – Jan 2018

• Developed a pool matrix in Tableau to track Supplier KPIs, conducted supplier audits and revised FMEA documentation

• Spearheaded 3-day Kaizen event to improve OEE and created a resource allocation plan to save $80K quarterly

• Verified GD&T, BOM, layout planning, implemented lean principles, reduced TAKT time from 80 mins to 42 mins and built SOPs

• Utilized ERP-EPICOR in material management (Inventory/shipping/Purchase) to improve inventory accuracy by 60% Larsen and Toubro Realty, Mumbai, India –Industrial Supply Chain Engineer Jan 2016 – Jun 2017

• Planned and executed purchasing activities to support the manufacturing of plastic products, to save $12,000 monthly

• Forecasted and analyzed potential risks to devised corrective and preventive actions (CAPA) to reduce rework costs by 15%

• Regularly scheduled and verified the maintenance of on-site machinery, and audited conformance to standards New Bharat Boring Works, Mumbai, India- Process Quality Control Engineer Jan 2015 – Dec 2015

• Resolved customer warranty issues using 8D approach, created a remediation plan to eliminate defects by 60%

• Performed Process Validation (IQ, PQ, OQ) for Sterilization packaging and reviewed First Article Inspection JSW Steel Coated Products Ltd, Tarapur, India – Lean Improvement Engineer Jun 2013 – Sept 2014

• Collaborated with cross functional team to support lean and six-sigma initiatives to reduce lead time by 14%

• Achieved Line balancing and reduced Cycle time by 15% by optimizing operation sequence to enable one-piece flow CORE COMPETENCIES

• Statistical Analysis & SPC

• Production Scheduling

• DMAIC, PDCA, VSM and RCA

• Lean Manufacturing

• Poka-Yoke, Kanban & Kaizen

• FMEA and Risk Analysis

• 5S, Kanban & Kaizen

• Layout Optimization

• Data Analysis

Software: Tableau, SAP, Minitab, MS Visio, SQL, R, Python, VBA, Catia, Power Bi, Macros, Simio, AutoCAD, MS Office Suite Publication: Author Dhiraj Shenoy, A review of ergonomic considerations in the field of 3D printing, POMS conference 2019, FL

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