Prabu . P

Mobile numbers : +91-709*******, 861*******

Mail Id : adg59y@r.postjobfree.com, adg59y@r.postjobfree.com

Skype id : prabu4488

Qualification : B.E ( Electronics & Instrumentation Engineering ),2009

Passport : Have

Total work experience : 9 + years

Language proficiency : English ( Read,write,speak), Tamil ( Read,write,speak), Hindi (speak)

Kannada, Malayalam, (speak)

WORK EXPERIENCE

Senior Engineer, Inventory Analyst

Tenure 13-08-2018 to Till Now

Tool IQ-I MRO optimization (IBM), SAP,Intools (Smart plant Instrumentation)

CLIENT - ExxonMobil, USA

RESPONSIBILITIES

Helping in procurement and Successfully solved technical queries raised by ExxonMobil, Vendors and Manufactures for Material spare identifications

Involves researching past sales trends and staying informed of current sales trends that may influence inventory demand.

Oversee the level of incoming products and ensure that it stays balanced with the level of outgoing products.

Ensure high priority (Top tire machineries) materials always available in production plant and reduce down time of equipment

Bill of materials preparation and update materials to existing BOM after technical review

Instrumentation Maintenance Engineer, Work permit receiver (Saudi Aramco certified)

Tenure SEP-2017 to MAR-2018

Arabian Fal Holding, Saudi Arabia

CLIENT - Saudi Aramco Oil Company

RESPONSIBILITIES

To support the production in quality, safety vice & monitor the execution of the job in compliance with the standard procedures.

Participation in emergency drills, hazard analysis, safety meetings, tool box talk. Task risk assessment (TRA), incident and near miss reporting

Calibration of pressure gauges, temperature gauges, control valves and smart transmitters

Independent Correspondence with Clients, Commissioning & Installation of Field Instruments.

Formulate a plan, review and analyze preventive maintenance strategy for the equipment instrumentation in order to achieve highest efficiency of the activities or reliable and safe operation.

Initiating and completing all applicable section of the permit to work.

Supervising the work prescribe in the permit to work to ensure it is conducted in the most efficient manner.

Notifying the issuer of work progress and completion, and ensuring that the site is returned to a safe and operational state.

Taking adequate care to preserve the permit in good condition.

Providing and arranging all necessary resources related with performing the work, including standby- man for confined space

Provide technical advice during troubleshooting and corrective action of instrument breakdown or failures to find the root cause and best solution in order to restore the functionality back to normal

Review of control philosophy, P&I diagrams, cause & effect diagrams, instruments list, and flow chart.

Worked as a team lead and handled 12 team members, Kept good coordination with managers and relate the complete information about work

Instrumentation Maintenance Engineer,

Tenure NOV-2015 to AUG-2017

Keltron (Govt of kerala undertaking ), Worli, Mumbai, ONGC offshore platform

RESPONSIBILITIES

H2S and Hydro carbon Gas, smoke Detector Calibration and commissioning

Testing and troubleshooting of Electrical control panels, AC/DC circuitry. Well knowledged in control panel interlinked with plc, dcs controllers and field devices, relay panel interfaced with HT/LT switch gear erection and panel startup and commissioning. Change the spares whenever the fault occurs- such as Analog, digital interface cards, CPU s, Network cards, relays, SMPS, dc-dc converters,

Laying of internal earthling, power, signal and field cables as per schedule

Installation of Cabinets and consoles Testing& Termination of all cables

Preparing materials according to drawing Installation of cable tray supports and tray routing as per given and typical drawing

Finding design faults while operation the plant as upgrade systems to successful operation longtime smoothly as to increase the production

Expert knowledge about Control systems as data collection for alarming visualization and reporting

Responsible for pre-commissioning and commissioning, loop checking, closing of field & DCS punches

Ensuring that all inspection and test records are properly documented and made available for the hand over to the client, on completion of the project in accordance with contract requirements

Jb s installation as per given and typical drawing Installation of field instruments as per P&I drawings

oField instruments commissioning like RTD, Thermocouples T/C, Various Transmitters (P/DP/F/L), pressure /limit switches, I/P Converters etc. and Skilled at troubleshooting the error cum Repairing and Maintenance of Control & Instrumentation System

oDifferent types of Pneumatic instruments like PSHL, control valve calibration

oGood Working Knowledge in Electro-Chlorinator

oMaintenance activities of transmitters, control valves, local gauge and shut down panels

oResponsible for minimizing the industrial machine effects on the environment by designing standard control strategies

Instrumentation System Engineer, Senior commissioning & Maintenance Engineer, Resident engineer

Tenure AUG-2013 to NOV-2015

Keltron Controls (Govt of kerala undertaking ), Aroor kerala

PROJECTS : TSTPS (Talcher Super thermal Power Station 2*500 MW),ODISA, MTPS ( Mejia Thermal Power Station 2*210 MW ) West Bengal, NPCIL ( Nuclear Power Corporation Of India Ltd 1*1000MW) Tamil Nadu

CLIENT : NTPC (National Thermal Power Corporation), Damodar Valley Corporation) west Bengal, NPCIL ( Nuclear Power Corp Ind Ltd )

RESPONSIBILITIES

Experience in PID Diagrams, cable routing schedule, cable schedule, groupings of cables in JB s and engineering of field instrumentation or modification of control logic etc.

Field experience of erection and commissioning of instruments and knowledge in DCS hardware / software/LAN/Networks.

Experience in different HART Communicators like Rosemount 275,375, Emerson 375, for different types of SMART Transmitters.

Perform the responsibilities of improving the production efficiency of control systems by designing standard testing procedures

Assigned the tasks of developing and testing automation systems that meet industrial standards

Control loops& logic checking in DCS HIACS 3000-HITACHI, and having good troubleshooting knowledge.

Preparation of Instrument Index datasheets for Temperature, Level, Pressure and Flow Instruments, shutdown valves, Control valves and Pressure Relief Valves

Commissioning of all field instruments with manually and remotely final checking of all types of transmitters with inter linked final control element

Periodic reporting to the Resident Engineer/Project Manager from customer side.

Instrumentation Field Engineer, commissioning Engineer

Tenure FEB-2010 to APR-2013

Chemin Controls & Instrumentation pvt ltd

Project : Phase-I (2*500MW) NTPC-Dadri Uttar Pradesh, (1*500 MW) Vidyanjal, Madya Pradesh, DVC (2*500MW), 2*18MW IISCO, Waste heat Recovery boiler from Blast furnace-power & blowing station

CLIENT : NTPC, DVC,SAIL,NPCIL,

RESPONSIBILITIES

Worked in combined cycle power plant 3*18 MW HRSG power and steam blowing station as a dcs system engineer & commissioning engineer

Having maintenance and troubleshooting knowledge of Ball Mills with damper and on&off valves and Lubrication system .

Commissioning Involved in Commissioning activities like Cold loop checking& hot loop checking at start up phase of plant.

Calibration &commissioning of pneumatic as well as digital control valves.

Hands on experience in operation of MAXDNA DCS 4.2.1.

Good knowledge in Calibration of Motor operated valves (MOV). Like AUMA, ROTOR K, Limit torque.

Experiences in different types of Control Valves with Digital Positioners like METSO, ABB,SIEMENS,SVI-II

Having good experience in maintenance and troubleshooting of weigh feeders capacity of 60tph pneumatic gates with variable frequency drive knowledge of Analyzers Oxygen Analyzer high & low temperature (HT/LT), SOX/NOX/CO2 Analyzer, CO Analyzer, Opacity monitor (dust detector) in chimney.

Worked in FURNACE SAFE GUARD SUPERVISORY SYSTEM like

oOil /Coal Elevation

oSADC (Secondary Air Damper Control),

oIgniter assembly

oFlame scanners (VISIBLE, UV, IR)

Air controlled dampers

Worked in Dust analyzers like (O2,C02) and Flue gas analyzers (Sox,NOx)

Commissioning of vibration monitoring system for TURBINE, COAL MILL, FANS, MOTORS

Commissioning and maintenance of (2*500MW) DAMODAR VALLEY CORP, High pressure pulverized coal boiler capacity of 1600 tph, 540o c, 180 kg/cm2 worked as a shift engineer.

TECHNICAL SKILLS

MAX DNA DCS v4.2, HITACHI HIACS 300

Trained & Experience in Project Creation, System Builder Configuration FCS Configuration, Hardware Overview, I/O Signal Configuration, Field Wiring Schematics for Analog & Digital Signals, Creation of Control loops Feedback & Sequence Control Functions, Process Alarm & Sequence Message Management, Peripheral Device connectivity & Operation.

PROGRAMMABLE LOGIC CONTROLLER

Siemens,Abb, mitchubisi, delta, ladder logic and functional blocks, Field Wiring Schematics for Analog & Digital Signals,excellent understandings of its concepts and troubleshooting

COMPUTER PROFICIENCY

MS WORD AND EXCEL-Latest versions

Prepare database of All process Instruments,cable list and their installation, Commissioning progress status update, good at application softwares in windows XP, windows 10, antivirus management, can change operating system as well .

Including various applications like

Instrucalc

Fisher Specification Manager for Control Valve Sizing

Flowcalc32 for Orifice sizing

CERTIFICATE COURSE DETAILS

1.Advanced Control and Instrumentation chemin controls and instrumentation pvt ltd, puducherry

2. OFFSHORE COURSE DETAILS

Naval Mary Time Academy- kunjali, Mumbai.

Personal survival technique

Helicopter under water emergency technique

Elementary first Aid

Fire prevention & Fire Fighting Technique(Augmentation)

3. INSTRUMENT DESIGN & DETAILED ENGINEERING, DOCUMENTATION

VEPA INTEC - Thiruvanmiyur, Chennai,tnadu

4. WORK PERMIT RECEIVER ( Saudi Aramco Certified )

Confined space entry

EOLB (equipment opening and line breaking)

Hot work permit

Cold work permit

STRENGTHS

Good at technical & communication Skills

Positive attitude,interest to work on advanced technologies

Self-believer & self-motivate to handle things.

Declaration:

I hereby declare that all the statements made in the above vitae are true to the best of my knowledge and belief.

Thanking you,

Place: Tamil Nadu, India yours faithfully,

Date: (PRABU.P)

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