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SKYBE ID :nithya.manav

CURRICULUM VITAE

K . MANAVALAGAN WELDING INSPECTOR

CV SUMMARY :

. I am an Diploma holder in Mechanical Engineering and CSWIP 3.1 certified welding inspector .Also I have ASNT Level II in RT, UT, MPI, and DPT. Total 12 Years of experience in Quality Control of WELDING,NDT, PIPING for Thermal Power Stations, Oil & Gas Projects like ARAMCO,KOC,GASCO,SABIC,PDO,NLC,EXXON MOBIL

KEY SKILLS:

Welding inspection of Piping,Structural, PWHT, Hardness Testing, Non destructive testing(UT,PT,RT,MT), PMI

Piping Hydro test,Line walk,Test package, Pre-commissioning of Piping(such as Bolt Torqueing,Flange Alignment,Valve installation,Piping Reinstatement ),

Heat exchanger Maintenance

Boiler,Bunker, ESP Erection

Material Handling:

A106 Gr. B, A333 Gr.6 (Low- Temp. CS) A335 Gr.P11 (Alloy Steel),A312 Gr.304, 304L, 316/316L (SS).Duplex stainless steel A970,

Codes Knowledge and Specification:

ASME IX, B31.3,ASME SEC II, AWS D1.1,ASME SEC VIII,ARAMCO SPECIFICATION (W-011 etc..)

SP 1096,SP1097

Welding Process Handling:

SMAW, GTAW, SAW, MIG

EDUCATION &TECHNICAL CERTIFICATION

Diploma in Mechanical Engineering (D.M.E)at TEPT( YEAR 2002),INDIA.first class with (70))

CSWIP 3.1 (10 YEAR RENEWAL Certificate No : 359369 EXPIRY DATE: 1 MARCH 2024

NDT LEVEL II : UT, RT,MPI,LPT, TRICHY,TAMIL NADU,INDIA

COMPUTER KNOWLEDGE

MS-OFFICE, QMIS,

Known languages

TAMIL,ENGLISH,MALAYALAM

WORK EXPERIENCE:

EMPLOYER : ENKA & KENT JV, BASRA, IRAQ

DURATION : JUL 2018 TO MAY 2019

Client : EXXON MOBIL

Project :INITIAL OIL TRAIN(IOT)

Position :QC Welding Inspector

Responsibility includes:

Checking joint fit-up & Monitoring and controlling welding consumables

Familiar with welding inspections that is before, during and after welding activities at site

Ensure and follow up for all open RFIs & close RFI’S on time.

Familiar with PMI, Hardness, PWHT tests etc

Handle with various materials like A106 Gr. B, A333 Gr.6 (Low- Temp. CS) A335 Gr.P11 (Alloy Steel),A312 Gr.304, 304L, 316/316L (SS).

Inspecting fit up and welding as per WPS & client specification and ASME B31.3

Monitoring welding as per proper WPS.

Monitoring welding consumables, storage and usage as per project specification

Knowledge in materials as per ASME section ll – A

Ensuring that all installed pipe/fittings are to the correct specification and that the material is in accordance with the specified Material Traceability requirements.

Issuing and closing the NCR and log book entry.

Monitoring all welding activities like a Calibration of welding equipments, measuring instruments, Consumables Handling, Welder ID, Inter-pass Temperature etc.

Monitoring welder repair rate.

Review Test Certificates, Reports & Other Documents.

Establish, implement and maintain all the site quality control, technical and any computer integrated control systems.

Conducting tool Box meeting.

Knowledge in fittings flanges ASME 16.5/16.47/16.9/16.11

Preparing the punch list items as per P & ID and Isometric such as, Pipe supports, Valves,Guides, Shoe supports and NDT completion and approving/ releasing packages for hydrotes

Witness hydro test and pneumatic test with client inspector

Piping reinstatement inspection activities (such as bolt torqueing,flange alignment,valve installation,piping reinstatement )

Rise and close Log book Entry and NCR

EMPLOYER : ARCC,(AL SUWAIKET)SAUDI ARABIA

DURATION: JAN 2017 TO MAY 2018

Position :QC Welding Inspector

Client : SAUDI ARAMCO

Contractor : JGC & DAEWOO JV

Project : Naptha& Aromatics Project,Jizan,Saudi Arabia

Position : QC Welding Inspector

Responsibility includes:

Check the quality of welded fabrications for fit up, consumable, visual appearance of the weld and the distortion.

Rise and close Log book Entry and NCR

Conduct weld audit and ensure that welding parameters are conformance with WPS.

Prepare heat treatment operating sheet & verify the chart for (heating & cooling rate, soaking period & temperature).

Will monitor the performance of welders, while implementing and monitoring proper storage and usage procedures for welding tools and equipment

Follows inspection and test plan for the welding works and carries out the various stage inspections and tests, records findings, prepares various reports.

Investigates/anticipates work problems and takes/recommends suitable action to correct deficiencies.

Checking the applicability of the WPS utilized for the work being performed and ensure compliance with regard to preheat, consumable and welding parameters

Receives and implement instructions, documents, technical specifications and details regarding probable welding requirements.

Observed safety procedures and strictly followed golden rules of safety work, (confined space, Working at heights, PPE, Excavation, Lifting etc.

Knowledge about various code like ASME IX,B31.3,ASME SEC II,AWS D1.1

Employer : ANABEEB,OMAN

Company : Oman LNG

Project : Oman LNG Train 3 Shutdown Project

Position : QA/QC Engineer

Duration : Oct. 2016 to Nov. 2016 (Shutdown Project)

Job Descriptions:

Inspection Activities in Heat Exchanger, Column, Reactor

Hydro Test in Heat Exchanger

Employer : Kharafi National, Kuwait

Contractor : Saipem (Italy Based EPC)

Company : Kuwait Oil Corporation, Kuwait

Project : BS-171 Booster Project

Position : QC Inspector (Piping & Welding)

Duration : Feb 2015 to Jan 2016

Job Descriptions:

Fit up and Welding Inspection.

Ensure and follow up for all open RFIs& close RFI’S on time.

Ensuring that all installed pipe/fittings are to the correct specification and that the material is in accordance with the specified Material Traceability requirements.

Reviewing final Packages for Hydro tests, approving & releasing for Hydro test.

Preparing the punch list items as per P&ID and Isometric such as, Pipe supports, Valves,Guides, Shoe supports and NDT completion and approving/ releasing packages for hydro.

Monitoring all welding activitieslike a Calibration of welding equipments, measuring instruments, Consumables Handling, Welder ID, Inter-pass Temperature etc.

Monitoring welder repair rate.

Familiar with Test Pack, RFI, NCR.

Ensure that all Welding, Heat Treatment, any hardness testing, Inspection and Non-destructive testing are in compliance with the relevant codes and specifications.

Review Test Certificates, Reports & Other Documents.

Establish, implement and maintain all the site quality control, technical and any computer integrated control systems.

Checking joint fit-up & Monitoring and controlling welding consumables.

Familiar with PMI, Hardness, PWHT tests etc.

Conducting tool Box meeting.

Knowledge about various codes: ASME 1X, B 31.3, ASME SEC II etc.

.

Employer : Daelim Engineering Construction Ltd.YANBU Saudi Arabia

Client : YASREF(Yanbu Aramco Sinopec Refinery)Yanbu, Saudi Arabia

Project : EPC-3

Position : QC Inspector (Welding)

Duration : Apr. 2012 to Dec. 2012

Job Descriptions:

Fit up and welding inspection.

Inspection and continuous monitor of welding and piping activities at Fabrication shop also at site.

Inspection activities are carried out as per Quality Plan, Project Drawings and specifications.(As per Aramco Standards(E.g.SAES-W-011,SAIC,SATIP(ITP)

Witness and review of Positive Material Identification as per ASME Sec II and client requirements.

Ensure and follow up for all open RFIs& close RFI’S on time.

Ensuring that all installed pipe/fittings are to the correct specification and that the material is in accordance with the specified Material Traceability requirements.

Issuing and closing the NCR and log book entry.

Monitoring all welding activities like a Calibration of welding equipments, measuring instruments, Consumables Handling, Welder ID, Inter-pass Temperature etc.

Monitoring welder repair rate.

Ensure that all Welding, Heat Treatment, any hardness testing, Inspection and Non-destructive testing are in compliance with the relevant codes and specifications.

Review Test Certificates, Reports & Other Documents.

Establish, implement and maintain all the site quality control, technical and any computer integrated control systems.

Conducting tool Box meeting.

Knowledge about various codes: ASME 1X, B 31.3,ASME SEC II etc.

Handle with various materials like A106 Gr. B, A333 Gr.6 (Low- Temp. CS) A335 Gr.P11 (Alloy Steel),A312 Gr.304, 304L, 316/316L (SS).

Coordinate with Construction team,sub-con QC and Clint inspectors.

Knowledge about the safety aspects.

Employer : JGC,HABSHAN,ABU DHABI

Client : GASCO

Project : HABSHAN 5

Position : QC Inspector (Welding)

Duration : JAN 2011 TO JUN 2011

Job Descriptions:

Fit up and welding inspection

POSITIVE MATERIAL IDENTIFICATION OF SS(316/316L,P5 etc..). AND ALLOY MATERIAL.

Issuing and closing the NCR and Log Book Entry.

Monitoring welder repair rate.

Ensure that all Welding, Heat Treatment, any hardness testing, Inspection and Non-destructive testing are in compliance with the relevant codes and specifications.

Review Test Certificates, Reports & Other Documents.

Establish, implement and maintain all the site quality control, technical and any computer integrated control systems.

Conducting tool Box meeting.

Knowledge about various codes: ASME 1X, B 31.3,ASME SEC II etc.

Handle with various materials like A106 Gr. B, A333 Gr.6 (Low- Temp. CS) A335 Gr.P11 (Alloy Steel),A312 Gr.304, 304L, 316/316L (SS).

Coordinate with Construction team,sub-con QC and Clint inspectors.

Knowledge about the safety aspects.

Employer : Daelim Engineering Construction Ltd.Jubail,Saudi Arabia

Client : SABIC

Project : HDPE - Saudi Kayan Petrochemical Complex

Position : QC Inspector (Piping & Welding)

Duration : July 2009 to Aug. 2010

Job Descriptions:

Inspection and continuous monitor of piping activities at Fabrication shop.

Witness and review of Positive Material Identification as per ASME sec II and client requirements.

Spool fabrication in shop and site activities are carried out as per project drawings and specifications (SABIC Standards).

Fit up and welding inspection.

Monitoring all welding activitieslike a Calibration of welding equipments, measuring instruments, Consumables Handling, Welder ID, Inter-pass Temperature etc.

Monitoring welder repair rate.

Ensure and follow up for all open RFIs,close RFI’S on time.

Ensuring that all installed pipe/fittings are to the correct specification and that the material is in accordance with the specified Material Traceability requirements.

Issuing and closing the NCR and Log Book Entry.

Conducting tool Box meeting.

Review of test packages and generate punch.

Conduct punch listing prior to flushing/hydro testing of piping.

Line inspection with client inspector.

Witness and approve pressure test (Pneumatic & Hydro) and loop packages prior to mechanical completion.

Review Test Certificates, Reports & Other Documents.

Establish, implement and maintain all the site quality control, technical and any computer integrated control systems.

Knowledge about various codes: ASME 1X, B 31.3 etc.

Handle with various materials like A106 Gr. B, A333 Gr.6 (Low- Temp. CS &SS (NACE) A335 Gr.P11 (Alloy steel), SA 312 Gr.304, 304L, 316/316L (SS),321.

Knowledge about the safety aspects.

Employer : Al Hassan Engineering Co. S.A.O.G. Oman

Contractor : GS Engineering Construction, Oman

Company : SalalahMethonal Company, LLC, Oman

Position : QC Welding Inspector

Duration : Jan. 2008 to July 2008

Job Descriptions:

Welder Qualification &Fab Shop Welding Activities&Erection.

Checking with welding consumables to before welding, during welding and after welding.

Check consumable handling, as per method statement.

Check the raw material testing certificates & Heat No.

Check the welding machine calibration certificates.

Check the fit up and edge preparation before welding as per ISO drawing & WPS. Preparing fit up Report.

Check the welding activities & Visual welding check. Prepare welding Report.

Co-ordinate with client.

Prepare the NDT request as per the client requirement.

Check the NDT result & Monitoring the repair status.

Inspection of field joint surface preparation, coating and wrapping.

Line checking, Spool verification and monitoring the pneumatic test and flushing activities.

Knowledge about various codes: ASME IX, B 31.3 etc.

Employer : SPICJEL Engineering Construction Ltd. Neyveli, Tamil Nadu, India

Now EDAC Engineering Limited, Chennai

Contractor : BHEL India

Company : Neyveli Lignite Corporation, India

Project : 2 x 250 MW, Thermal Power Station II Expansion

(Boiler, Bunker, ESP Erection)

Position : QC Inspector

Duration : Jan. 2007 to Dec. 2007

Job Descriptions:

Welder Qualification (CS / Stainless Steel) &Fab Shop Welding Activities &Erection.

To check the material filler wire, Batch No & Test certificates.

To check dimension as per drawing.

To checking with welding consumables to before welding, during welding and after welding.

Check that a consumable handling as per method statement.

Check the raw material testing certificates &Heat No.

Check the welding machine calibration certificates.

Check the fit up and edge preparation before welding as per ISO drawing &WPS

Check the during welding activities &visual welding check.

Co-ordinate with client.

Prepare the NDT request as per the client requirements.

Check NDT result &monitoring repair status.

Employer : K.G.B Inspection Services, Thuvagudi,Trichy, India

Client : BHEL (Sub –contractors) GB Engg, Suzlon (Wind Mills), Thermax,

AnandEngg.KothariSugars, Pipelines & Processing (P) Ltd.

Position : QC Inspector

Duration : Oct. 2002 to Dec. 2006

Job Descriptions:

Inspection and Witnessing the liquid Penetrate Testing, Magnetic particle Testing and Ultrasonic Testing, Radiographic.

Witnessing of welder qualification test and prepare the welder performance certificates as per ASME Sec IX.

Visual inspection of Before welding and welding on progress &After welding.

Radiographic film Interpretation and Reporting.

Visually check the raw material identification as per the client spec.

Inspection and witnessing hydro test and leak test.

Check with welding consumables and raw material Testing certificates.

Prepare the documentation for all Inspection related results.

PERSONAL DETAILS:

Date of Birth : 16th April 1979

Nationality : Indian

Languages : Tamil & English

Passport Details : Pass Port No :U7020060 Valid From : 14/02/2020 TO 13/02/2030.

(MANAVALAGAN KALIYAMOORTHY)

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