Objective:

Experienced in design and development of sheet metal, Engine Casting parts, Engine packaging and Vehicle integration of TML commercial vehicles. Have 8 yrs of Design checking experience in heavy earth moving equipments. Experienced in sheet metal, Pipe fabrication, Casting processes. Presently working in Quest global engineering services pvt. ltd, Bangalore as a Senior Lead Engineer- Checking (Rolls Royce ODC), seeking chance to work in your organisation.

work experience

Cad Tools proficiency

Work experience in Engine packaging, Exhaust and Cooling system layout design & Packaging

Creo-4

Expertise in design and prototyping of Sheetmetal and Engine casting parts, fabrication of pipe structures.

NX-11

Expertise in Handling large vehicle assemblies, Top down assembly and surface design and styling.

AutoCAD

Expertise in 3D surface design using Creo and Unigraphics.

Drawing quality assurance, providing GD&T training.

Total Experience: Around 8 years in Heavy earth moving vehicle projects & Total 13 years

Achievements:

Successfully completed Xenon rollover cage design for army patrol vehicle project, TATA Nano and TATA Vista Engine packaging & development projects in Jayem Automotives Ltd, Coimbatore.

Successfully worked as a Technical reviewer (AXISCADES) in CATERPILLAR, EDC-I, Chennai from 5-12-2011 to 21-10-2016 for Heavy earth moving equipments design team (MT4400D truck and MT5300 truck full projects).

Certified as senior level GD&T professional by (ASME) (GDTP S09-8225) American Society of Mechanical Engineers, USA.

Senior Lead Engineer-Quality Checking from 10th February 2020 to till date

Company : Quest Global Engg Services Pvt Ltd, Bangalore (Rolls-Royce ODC)

Department : Product definition- Checking (Compressor Team)

Job Responsibility:

Supporting drawing quality checking of Aerospace compressor system parts. Some of the parts: Low, Intermediate & High-pressure compressor blade aerofoils, Intermediate guide vanes (IGV), Compressor case, Compressor linings, Bye pass duct (BPD), Fan track liners(FTL), Forward acoustic liner, containment casing, Rear acoustic liner and shroud assembly etc.

Lead Engineer-Quality assurance from 15th October 2018 to 31st January 2020

Company : ONWARD TECHNOLOGIES LTD, Chennai (CATERPILLAR-EDCI)

Department : Design and development Team (Confidential)

Job Responsibility:

Design review and approval of sheet metal and Casting production drawings of Large mining truck (LMT), Motor grader(MG), Off Highway Truck(OHT), Peterlee, WuXi, ERS, CAT 4 Wheel Loader per CATERPILLER EDC-I (ASME Y14.5-2009) stds.

Delivering error free production drawings with 0% dimension errors, Ensuring Quality Assurance per Manufacture, Assembly and Cost reduction point of view and Ensuring OTD.

Internal and External Drawing Quality auditing of Supplier drawings.

Technical lead from 9th January 2017 to 5th October 2018

Company : CYIENT LTD (JOHN DEERE PROJECT), Uppal, Hyderabad.

Department : JOHNDEERE – ODC (offshore design centre) NPD

Job Responsibility:

Design review and approval of construction machinery’s production drawings per ASME Y14.5-2009 stds.

Ensuring quality assurance for Products of CAB Assembly (Crawler loader), BOOM Assembly (4W loader), Frame Assembly (Excavator), Bucket Assembly (Backhoe loader) etc.

Contributing to BEST (Business Excellence and Standardization) tools VOP, VOC, VSM and RC analysis (5W2H) etc

Conducting GD&T training, maintaining Quality metrics, facilitating training requirements.

Conducting monthly, weekly quality meeting with customer, knowledge sharing meetings.

Senior engineer-Drawing quality assurance from 5th Dec’11 to 21st Oct’16

Company : AXIS CADES ENGG & TECH LTD, Taramani, Chennai.

Department : Design Team (UNIT RIG MT4400D, MT5300 trucks) CAT EDC-I, Chennai

Job Responsibility:

Drawing quality checking and approval of sheet metal and Casting products per CAT standards

Delivering error free deliverables with 0% dimension errors for achieving organization goal of 95% FTR and scope clarification.

Coordinating with customer, Error sharing and project updates with detailers.

Accomplishments:

EDR project: (7495 109 tonnes Electric rope shovel and 7495 100 tonnes Dipper Project):

7495 Electric Rope Shovel is an earth moving vehicle handling overburden and ore on mine sites around the world. Drawing quality checking of CAB, Dipper and Sleeve ship Hydraulic components as per guidelines provided by Caterpillar engineering design center, India. Production drawings in SI unit were redrawn in to Metric units and tolerances were changed as per ISO 2768.

Bucyrus mining Truck products (Hydraulic mining shovel, ERS CAB and Room & Pillar):

Unit Rig was a very successful maker of off-highway dump trucks sold under the brand name of Lectra Haul. Lectra Haul was eventually sold to Terex then to Bucyrus Erie, who were taken over by Caterpillar Inc. around June 2011. Unit rig production drawings were redetailed to manufacture in Caterpillar facilities. Executed Conversion of drawing from SI units to metric units as per ASME stds. Drawing quality checking of piece part, Welding assy and groups of UNIT RIG MT4400D truck, MT5300 truck and CAT C7.1 TIER4 186 kW (249 hp)/ 1800 rpm surface drill machine products as per ASME Y14.5-2009 stds.

GPP (GLOBAL PETROLIUM PRODUCTS) Light weight modeling, Assembly and Detailing:

Execution and checking of Complete Engine arrangement Assy of CAT 3500H series gas power generator engines (from 6 cylinders to 16-cylinder engines) and light weight modeling for pricing and Engine packaging purposes.

Caterpillar Positive Bill of materials projects: (PBOM is creation of separate group drgs for fasteners and std attachments used during shipping, storage, testing and manufacturing purposes):

Executing scope on assembly, group drawings and supplier parts drawings by using MS excel input data and Teamcenter visualization software. Achieved 95% FTR (First time approved by customer).

Senior Design engineer from April 2010 to November 2011

Company : JAYEM AUTOMOTIVES LTD, Coimbatore

Department : R&D, TATA MOTORS

Job Responsibility:

Developing new Sheetmetal parts from concept sketch form to prototyping and assembly of parts.

Design proposal and getting design approval from TATA motors ERC (Engineering Research Center).

Coordination of design, Fabrication, assembly and testing.

Vendor interaction and Nickel Plating, Sheetmetal cutting and bending process coordination

Developing 3D scan data of engine and transmission parts in to solid parametric model

Accomplishments:

Nano 3 Cylinder 4 Valve, 1.2 liter, DOHC Engine Development: (Adopting Vista Engine configuration of 4-cylinder 4 valve, DOHC engine and implementing on Nano 2-cylinder, 2 valve SOHC engine).

Development of Nano 3 Cylinder 4 Valve TCIC (Turbocharger and Intercooler) DOHC engine. Corresponding developments done on Cylinder head, Engine block, Cam carrier, Cylinder head cover, Inlet manifold, Exhaust manifold, Water pump, Alternator mtg bracket, Water jacket, Oil gallery, Oil return path,Oil pressure path, Cylinder, Cam Shaft, Timing pulley assy etc.

Nano 2 Cylinder 4 Valve DOHC Engine Development:

Design and Development of Nano 2 Cylinder 4 Valve DOHC engine for Nano in house project.

Nano 3 Cylinder Performance Brand Car:

Packaging of 100PS Tata Nano Diesel engine with Tata 5 speed Gear box for Performance brand car. It Includes Packaging of Engine and Gear box assy, Design of Engine mounting brackets, Engine mounting cradles, Stub axle Brkt, Pan hard rod mounting bracket, Cooling and Exhaust Routing by Top down assembly method and development of prototypes done by Concurrent engineering method. Casting tooling of components. Team size-2 members

Tata VISTA 150PS Engine packaging:

Packaging of 150PS 1.4L Tata Indigo Petrol engine with fiat Safire 5 speed Diesel Gear box for Performance brand car, Design of new Gear box Front half by matching TA65 and Fiat gear box, Intermediate drive shaft mtg bracket, design modification on Oil sump, existing Flywheel, Engine mounting brackets, Exhaust System routing, Cooling system routing by Top down assembly method and development of prototypes done by Concurrent engineering method. Developments of solid model from 3d scan data of Fiat gear box and Casting tooling done. Team size-2 members

Prestigious TATA XENON Roll over cage (Army patrol vehicle Design project):

Design and fabrication of front and rear Roll over cage, front and rear bumper, front and rear footstep, Turret mounting, Spare wheel mounting, Rear cross member, Cross member support brackets, Wheel arch FRP modifications, Front bull guard packaging, Tyre packaging done by Top down assembly method and Fabrication. Design Team size-2 members.

Reverse Engineering of Maruti K series 3 Cylinder Engine 5C Components:

Reverse Engineering of Maruti K series engine’s 5C components by 3d scan input (input- cloud data) and modeling, Detailing. (Engine block, Cylinder head, Connecting Rod, Crankshaft and Cam shaft).

Design engineer from November 2008 to April 2010

Company : DOUX TECHNOLOGIES PVT LTD, Chennai

Department : ENGINEERING DESIGN SERVICES

Job Responsibility:

Developing products conceptual Wireframe design and Concept to 3D Surface design conversion.

Modeling and Detailing of Engine, Transmission casting and machining parts

Remastering, 3D surface repairing and solidifying cloud surface models of Engine and Gear box.

Accomplishments:

Development and 3D surface repairing of 5 speed petrol and diesel gear box housing for NSK steering systems, USA.

Light weight Modeling (SM parts) of Baffalo MPV of US army using CATIA tool for adapt Technology

Design of shopping bucket with different user specifications for Orchid Inc, USA.

Detailing and creation of installation and removal instruction drawing of Steering column assy. for Honda, Japan.

Design Engineer from April 2007 to Sep 2008

Company : TATA MOTORS, Jamshedpur. (from JAYEM AUTOMOTIVES LTD)

Department : Engineering Research Centre (ERC)

Job Responsibility:

Fabrication of LPK 2530 tipper Sheetmetal components

Design of mounting brackets for newly developed components.

Documentation and coordinating with Alpha and Beta prototyping sections.

Preparation of Fabrication and welding assembly drawing and Assembly information drg.

New release on Product life cycle management using UGS PLM.

Accomplishments: (TDCV - TATA DAEWOO COMMERCIAL VEHICLE PROJECT)

Design and Proto typing - LPK 2530 Novus tipper components (Interior and Exterior):

This project involves preparation of vehicle layout, frame assembly layout. Design and Development of Cab mounted components (Internal & External), fuel tank mounting, Sheetmetal and casting components of Cab Assy, Frame Assy, steering mounting, Engine mounting, Rain flap assembly, Propeller shaft guard, waterline, oil line and Air intake and Exhaust routing etc.

Design of LPS 4930, exhaust routing:

Exhaust routing has been done to adopt Cummins C 8.3, 296 HP engine to replace existing K4D3F DAEWOO engine of 6X4, 15-ton dump vehicle. The design has been performed, evaluated for Cost reduction requirements and production drawings were released and design modification list (DML) for new hoses has been released.

Design and Fitment of frame reinforcement of LPK 2530 Mining Tipper:

The cause of frame failure was analyzed and Frame reinforcement (Inner C channel) was designed according to the frame failure. Design of Frame reinforcement was done by using Pro-e Wildfire 3 and Information drawing and assembly information drg made.

Design and development on frame assembly of LPK 2530 mining tipper:

Complete Modeling and Detailing of Novus LPK 2530 Mining Tipper Frame and sub frame with optimized mounting holes positions for the mounting of frame reinforcement. Mounting provisions were optimized and modifications were introduced as per recent iterations. Information drawing of Frame Assy had done using Pro-e wildfire 3.

New conceptual design of Custom noise shield assembly, Retarder integration for LPK 2530 Mining tipper:

The position of the noise shield mounting brackets and fitment of noise shield was obsolete according to the new electric retarder system. Design of the Noise shield and mounting brackets were done using pro-e wildfire 3. The new electric retarder system was placed and necessary mounting brackets were designed.

Production supervisor from October 2004 to March 2007

Company : SYSTURN AUTO ENGINEERING PVT LTD, Hosur.

Department : Production

Job Responsibility:

CNC Machine operating, Daily work load management, reducing rejection from finished parts

Weekly and monthly maintenance on LT-2XL turning m/c, surface grinding, VMC machines

Setting and dry run on FANUC Series CNC turning m/c and supervising quality check process.

Academic details:

B.E (MECHANICAL), Alagappa Chettiar College of Engg. And Technology (Govt. of Tamilnadu), Karaikudi, 1999-2003, First class.

H.S.C, Sri Kandasamy Vidyalaya Hr. Sec. School, Pappunayakanpatti, 1998, 84% of marks.

S.S.L.C, Gandhi Niketan Ashram, T. Kallupatti, 1996, 86.2% of marks.

Personal Details:

Date of Birth : 15-04-1981

Marital status : Married

Present Address : No.99, Vaithyalingam salai, 5th cross st, Neelankarai, Chennai-600041

Open to Relocate : Chennai, Bangalore, Hyderabad, Pune

Languages known : Tamil and English

D.L. no : TN37 201********

Present Salary : 10.3 lakhs/year

DECLARATION

All details furnished above are true to the best of my knowledge.

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