Engineer Cnc

V. SATHISH KUMAR

E-Mail: ************@*****.***.** Contact: +91 – 959*******

CNC PROJECTS PROFESSIONAL

Looking for a senior level assignment with an organization which would allow diversifying, learning new things and taking challenging responsibility.

Career Epitome

A competent professional offering nearly 18 years of experience in Production Operations, Process Enhancements,Cost Reduction and Team Management..

Presently associated with Maini Precision Products Ltd as Senior Engineer.

Worked at HME Technologies Pte Ltd., Singapore as CNC Programmer, Setter and Operations in charge.

Experience in supporting production operations with key focus on top & bottom-line profitability by ensuring optimal utilization of resources.

Adroit in implementing world-class systems and implementing quality processes that will enable organization to consistently meet and enhance high quality output.

Adept in Tool Selection & Optimization, Tool Design, CNC Machine Setting & Troubleshooting with the ability to develop machining of various components.

Gained experience in CNC part programming on various components & performing activities related to Process, Production, and Machine Selection.

Effective communicator & negotiator with strong analytical, problem solving & organizational abilities. Core competencies

New Product Development

Process Improvement

Process Planning

Vendor Development

Capex

Production Engineer

Manpower Planning

Career Record

Jul’ 12 – Aug’ 19 with Maini Precision Product Ltd as Senior Engineer Maini Precision Products is the flagship company of the Maini Group. The group set up in 1973, has been based on a simple set of powerful philosophies that converge in harmony to build a foundation that is rock solid. The company has its manufacturing plants in India which have powered its global presence and garnered an enviable list of blue chip clients: Continental, Bosch, Volvo, GM Power train,GE, Eaton, ZF, Cummins, Delphi TVS, Pier burg, Borg warner, Magneti Marelli, Bentley, Schaeffler, Getrag, Stanley Black & Decker, Allison Transmission etc Clients across segments of aerospace, Automobiles, Hydraulics, Material handling and General Engineering.

Maini group companies are Maini Global Aerospace, Maini Material Movements, Arms Maini Storage Systems Pvt Ltd. Responsibilities:

Expertise in CNC Turning Center Setting & Programming.

Coordinating the entire project in terms of planning and execution of the project from start to end.

Conducting manufacturing feasibility reviews for new products along with CFT.

Participating in Design Reviews, PFMEA, Design for Manufacturability.

Preparing Project APQP Time Plan.

Coordinating with engineering department to Prepare PFD, Control Plan, and PPAP Documents as per TS16949 and Customer requirements.

Producing the sample parts as per the customer drawing.

Planning of Resources Machine Capacity and Layout.

Selection of Machines, Tools & Fixtures.

Achieving monthly development targets as per plan.

Follow up the vendor operations & visiting the suppliers end.

Tool life monitoring & Reduction of tool cost.

Implementing poka yoke to reduce human dependency.

Preparation of standard operating procedure (SOP).

Creating Material master, BOM & Routing in SAP.

Improvement activities like KAIZEN & 5s ’etc.

Interaction with the suppliers for process improvements such as CPC, Cycle time reduction & process capability.

Conduct PPAP run for new products and hand over to production. Achievements

Developing the New Parts of:

BORGWARNER – Hex Shaft & Fletcher.

GE – Journals, Idler Gear Hub & Trust Collar.

CUMMINS – Housing Sensor, Pin Align & Fitting Connectors.

STANLEY BLACK & DECKER – Spindle & Armature Shafts.

VOLVO - Hub Idler Gear, Bull Gear, Engine Hubs King Pin, Push Rod, Pivot Plugs.

BOSCH - DV Holders.

ZF France – Gear shift shafts

EATON – Reverse Idler Gear, Housing, Release yoke etc.

MAGNETI MARELLI – Body Pump, PHP4 & PHP6.

Special Work Knowledge:

CNC Turning Programming in Fanuc, Mazatrol & Siemens’ controls.

Basic Knowledge on Grinding & Honing.

Hands on experience of measuring instruments Height Gauge, Micrometer, Vernier Caliper, Vision Measuring m/c, Bore Gauge etc.

Feb’ 06 – Mar’ 12 with HME Technologies Pte Ltd., Singapore as CNC Programmer, Setter and Operations in charge. Key Deliverables:

Production Operations

Overseeing production related tasks including planning, control & troubleshooting for achieving the planned periodic schedules and process control.

Monitoring the production status, procedures and systems followed in production to ensure compliance norms with desired quality and timely delivery of parts.

Process & Quality Management

Executing cost saving techniques & measures.

Ensuring favorable condition for reducing defects generated in manufacturing process and ensuring adherence to various quality parameters across the shop floor.

Significant Highlights:

Managed the array of activities viz. developing charts for proper sequential operations for the job, setting and programming for customer drawing, preparing process capability charts to obtain higher accuracy and rectifying alarms machine problems.

Skillfully handled machines such as Mazak M5 - Mazatrol T Plus, TNL-80v-2 Fanuc oi-tc, Takang VL-8DB Fanuc oi-tc and Kinwa Cl260 Fanuc oi-t with components specifications Up to X300.0mm & Z 2000.0mm. Feb’ 03 – Jan’ 05 with Crown Beverage Cans Pte Ltd., Singapore as Production Technician Significant Highlights:

Administered the set-up of machines and ensured the development of quality product.

Involved in machine maintenance on back-end machinery and troubleshot production line machinery. Dec’ 98 - Sep’ 02 with Aqua Pump Industries Pvt Ltd as CNC Turning Operator cum Setter

CNC Turning Operator Cum Setter.

Academic Credentials

2020 Mastercam 2019 in Innovative CAD CAM Centre, Coimbatore, India. 2017 BTech in Mechanical Engineering from Rajasthan University, India. 2012 Autocad 2005 in UMS Technologies Training Centre, Coimbatore, India. 2006 Skills Evaluation Certificate Level 1 in Precision Machining (Turning) from I.T.E., Singapore. 1998 Advanced Vocational Training System in CNC Programming from Government Industrial Training Institute Coimbatore, India

1998 C.N.C Programming and Operations from Sri Avinashilingam Shramik Vidhyapeeth, Coimbatore, India. 1997 Diploma in Mechanical Engineering from AJKK Polytechnic, India. Personal Snippets

Date of Birth : 24th September 1978.

Language Proficiency : English, Tamil, Telugu & Kannada. Marital Status : Married.

Present Address : 3/213A Sadden Thottam, Govt Press West, Press Colony (post), Coimbatore - 641019 Date:

Place: Coimbatore V. Sathish Kumar

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