Cement Plant

CURRICULUM VITAE

K.VENUGOPAL

S/o k.Balaiah

DNO 3/549,2nd road

Krishnapuram (street)

Tadpatri Pin 515411 Anantapur (dist)

Andhra pradesh

Mobile : +919*********, 772-***-****.

E-Mail: *******.*********@*****.***

Application for the Post : Suitable position in Mechanical Department.

Educational Qualification

B-TECH MECHANICAL ENGINEERING

Computer skills; Microsoft office word, Microsoft office excel.

TECHNICAL SKILLS&EXPERTISE

I am having more than 27 years of experience in Erection & Maintenance in Modern Cement plant equipments.

I can ensure preventive, pro-active condition monitoring quality management plan to avoid repetitive failures, incidents, unscheduled down time to maximize plant availability.

I am having knowledge in the planning of preventive maintenance of all Equipments in Modern cement plants like Crusher, Stacker, Reclamer, VRM, kiln, SF Cross bar cooler, Grate cooler, Ball mills, Roller press, Bucket Elevators and packing plant, wagon loading machines.

Monthly budget planning for mechanical maintenance cost of the department.

Planning of insured spare parts inventory to avoid unscheduled long down time.

I can execute erection &maintenance activities of all equipments in modern cement plant.

Documentation of statutory requirements like safety and ISO records.

Knowledge in SAP

KEY SKILL SET

Project Execution, Team leadership, People development, Relationship management, Green field cement plants and plant maintenance services, Manpower planning, site team management and coordination between various suppliers, consultants and contractors, Motivating and Monitoring and training team members for accomplishing the desired objectives, new key contacts developments.

PRESENT ROLE

Present I am working in project as a HOD (MECH) in DGM position in SATGURU CEMENT (SAGAR CEMENT GROUP) since October 2019 which is 1 MTPA Green field project.

MAGER WORKS CARRIED OUT IN BHAVYA CEMENT) which is a 4000 TPD capacity modern dry process cement plant.

Worked in Bhavya cement Since February 2017 to September 2019 as HOD (Mech) in DGM position. Which is a 4000 TPD capacity modern dry process cement plant.

KILN Out let shell Replaced

Cooler ESP 1st & 2nd fields retrofit has done

Cooler seals total Replaced

Cement mill -2 1st chamber shell liners, head liners, diaphragm replaced by AIA

Cement mill-1, 2nd chamber shell liners replaced

Coal mill rollers &Table in situ hard facing has done

Kiln out let tip casting plates replaced with modification

Cement mill-2 pinion shaft Replaced

Reclaimer chain replaced

Raw mill vrm table hard facing has done

Cement mill-1 main drive gear box inter mediate shaft with gear replaced

Pre heater 6th cyclone roof, cyclone cylindrical portion, raiser duct replaced

Cooler hydraulic station modification has done

Modification works planning & execution

7.2 MW WHR (LNVT SINOMA) project erection planning, execution.

MAGER WORKS CARRIED OUT IN DALMIA CEMENT

Worked in Dalmia cement Ltd since 2015 to 2017 as a Sr manager (Mech) which is 3800 TPD plant.

Cement mill- 1 slide shoe bearings both inlet & out let replaced

Cement mil-2 inlet slide shoe bearings replaced

Cement mill- 1&2 in let slide ring (TYRE) Grinding has done

Cement mill in let slide shoe & slide ring guard seal (FLS y seal) erection done.

Cement mill Head liners, shell liners first chamber, diaphragm plates replaced to both mills.

Separator recirculation ducts erection done for both mills

Raw mill VRM gear box sun pinion replaced

Raw mill VRM roller liners (sinter cast) replaced

Raw mill VRM roller bearings replaced to two rollers

Kiln out let shell replaced

Raw mill CA Fan retrofit

CLINKER GRINDING ROLLER PRESS

a)Rollers hard facing work has done

b)Roller press gear box total bearings replaced

c)Roller press hydraulic system replaced with span craft system

d)Complete in let chute modification has done

OBJECTIVES OF PRESENT ROLE

Responsible for good Mechanical maintenance practices.

Responsible for day to day maintenance of all the Mechanical Equipments.

Execution of Preventive maintenance schedules.

Planning of spare requirement

Planning of requirement of Insured items for Smooth operation of the plant.

Modification works planning & execution.

Monthly spares consumption report & cost auditing.

Monthly man power consumption report & cost auditing.

Daily manpower allocation for maintenance works.

Head office correspondence regarding spares Requirement and approvals for developments.

Execution of maintenance of ISO Records and Safety records.

Monthly Stoppage analysis of all the equipment.

Brake down Analysis & Root cause analysis and preventive measures.

Work Experience in Penna cement Talaricheruvu unit

Joined as trainee engineer in 1993 and executed in various levels from

1993 to 2006 in 1800x2 =3600 TPD Walchand nagar Plant.

100 TPH RAW MILL ERECTION AND COMMISIONING. Make M/S

Walchand nagar ltd pune.

100 TPH and 130 TPH RAW MILLS AND CRUSHER Maintenance Make

M/S Walchand nagar ltd pune.

150TPH of 3 BALL MILLS and 90 TPH SLAG VRM Maintenance Make M/S UBE

Work Experience in Penna cement Boya reddy palli unit

Tansferd to boyareddy palli unit in 2007 for Erection, commissioning and executed various levels in pyro section, Post clinkerisation and raw mill section up to 2015 in 4500 TPD FLS Plant.

90 TPH Slag VRM ERECTION& COMMISIONING. Make M/S UBE Engineering, Japan.

200 TPH Ball Mill Erection and Commissioning and Maintenance. Make M/S. FLS.

380TPH RAW MILL VRM Erection and Commissioning .Make M/s UBE

STACKER RECLAIMER Erection. Make: ELECON

Chain, Belt elevators & DDPC. Make; M/s. AUMUND.

RABH, make; M/s. Thermax.

. FLS KILN AND SF cross bar cooler maintenance

Packing plant maintenance, wagon loading machines,wagon tippler

MAGER WORKS CARRIED OUT IN PENNA CEMENT BOYAREDDY PALLI UNIT

VRM Table liners replaced

VRM roller tyre replaced

VRM roller bearings replaced

VRM roller hydraulic cylinders replaced

VRM Gear box thrust pads replaced

VRM swing lever bearings replaced

VRM gear box complete over hauling has done

FLS cross bar cooler cross bars replaced

Kiln out let tip casting plates replaced

Kiln in let sectors replaced

Kiln inlet slope modification has done to avoid jamming

Pre heater 5th & 4th cyclone dip tube segmented type replaced

Pre heater 3rd cyclone dip tube replaced

Cement mill weigh feeder discharge chute modification has done to control dust

Mill discharge B/E Chain replaced

ACHIEVEMENTS

Cement mill slide shoe bearings frequent damage avoided by install slide ring seal.

Frequent slide shoe bearing oil replacement avoided by replacing slide ring seal.

Cement mill vent fan power reduced by increasing fan inlet duct from 550 mm to 1100 mm.

Cement mill separator efficiency increased by providing Re circulation ducts.

Roller press chute vast wear avoided by providing surge box.

Roller press efficiency increases by adjusting roller gap and chick plate angle.

VRM power decreased by table hard facing.

In situ roller (coal mill) hard facing started to avoid rollers removing from mill & Re fixing and to avoid time waste & manpower.

Kiln out let before tip casting additional retainer installed to avoid expansion on tip casting bolts.

Personal Details:

Name : K.VENUGOPAL

Date of Birth : 14-05-1969

Marital status : Married

Permanent Address : K.VENUGOPAL

S/O K.BALAIAH

DNO 3/549 2ND ROAD

KRISHNAPURAM (STREET)

TADPATRI PIN 515411

ANATAPUR DIST

ANDHRAPRADESH

Languages Known : Telugu, English, Hindi and Kannada.

Passport No. : F 4630316

Notice Period : 3 months

Total experience : 28 years

Experience in cement plant: 27 years

Cement organization : Satguru Cement Pvt ltd {Sagar cement group)

Madhya Pradesh

Current Designation : DGM (Mech.)

Education : B-Tech Mechanical engineering

CTC per year : 2100000 /- Lakhs

(K.VENUGOPAL)

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