CURRICULUM VITAE

Mail: adfxmm@r.postjobfree.com

Contact No: +91-957******* (india)

Position Applied for Instrumentation Engineer (maintenance)

Name: Gunturu. V.A.S.Ravi Varma

Designation: Instrumentation and Control engineer

Nationality: Indian

Date of Birth: 16.06.1977

Education: 1. M-Tech (Digital Electronics and Communication Systems)

2. B-Tech Electronics and Instrumentation Engineering

Product Experience:

Programmable Logic Controllers

1.)Allen Bradley (RS logix 500)

2.)Siemens (Step 7 Simatic Manager)

3.)ABB PLC (Automation Builder)

4.)Schneider (TWDLCDA 24 DRF)(Twido suite)

5.)Delta PLC (WPL soft V2.48)

SCADA system

1.)Invensys (wonder ware intouch, version 10)

2.)Siemens SIMATIC WINCC V7

3.)Delta Soft Win Tr V2.0.0

ESD systems

1.)ABB (August TMR ESD)

2.)Foxboro Triconix ESD

3.)Honeywell FS system

DCS systems

1.)Honeywell TDC 3000

2.)Honeywell Experian PKS (C300 Controller and TPS)

3.)Honeywell Foundation Field bus system

4.)Foxboro

5.)Delta V14 system (Emerson)

Professional Training: 1. Certified Functional Safety Professional (CFSP-TUV Risknowlogy),

2. SIL Verification and Calculations (IEC-61511 –TUV Risknowlogy),

Professional Affiliation: 1. Member, International Society of Automation (ISA).

Career Summary:

Instrumentation, Control & Automation Engineering Professional with more than 16+ years’ experience in Instrumentation maintenance and shutdowns, detailed Engineering, project management, commissioning and control system.

Experience Summary:

Involve in the PLC maintenance and Troubleshoot works for the vendor package system.

Know to develop Window’s scripting for SCADA graphics intouch software system.

Coordinate with internal and external parties to make sure a smooth operation of PLC.

Carry out preventive maintenance (PM) and corrective maintenance (CM) when required with support team.

Experience in PLC programmes upload, Download, Testing, Fault finding and trouble shooting.

Development of SAP system as per periodic and preventive maintenance equipment.

Follow upping FAT and SAT activities as per approved Standards and operational philosophy.

Troubleshoot, make necessary repairs or upgrades, and perform preventative maintenance and service to process control equipment, control systems, equipment calibration, and instrumentation equipment to provide for the reliable operation of this equipment. Investigate problems, analyze for root causes and derive resolutions.

Collaborate with engineers, purchasers and other staff members involved in the production processes including reviewing instrumentation and control related documents to mechanical, electrical and process equipment technical specifications and vendor drawings of equipment and prepare comments and recommendations.

Design, develop, manage and maintain control systems (i.e. Distributed Control System, Programmable Logic Controller). Perform all work and conduct oneself in a manner that promotes safety of the individual and all other at employees.

Having experience in communication protocols and LAN network (FOC and CAT 6 Ethernet IP protocols).

Ensure instrumentation and control design and engineering deliverables are delivered per specifications, and within budget and schedule as project leader, if assigned.

Participate in installation, Shutdown, start-up and commissioning activities to assist personal in systems checkout and commissioning, including any control system programming modifications, coordinating with the control system suppliers and coordinating resolution to problems within other disciplines.

Manage projects within the given restraints including cost and time.

Ensure that the instruments and controls comply with all internal and external health and safety regulations and requirements.

Develop best practices to improve production capacity, quality, and reliability.

Stay current with product specifications, engineering technology and production processes.

Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public. Strong written and verbal communication skills.

Interact with Contractors, Sub Contractors, Vendors and suppliers.

Participate in HAZOP study and undertake SIL studies with client and contractor representatives of other disciplines.

Having experience in FS. Active participation in HAZOP studies for new project, existing and up grading revamping projects. Co-ordinate with third party consultants. Like QRA, EIA and PHSER… etc.

Having competent knowledge and Experience in applying for End user requirements as per IEC-61511 / ISA84 Functional safety Standards for Process industry.

Having efficient knowledge and experience in Designing and development of Fieldbus technology through IEC 61158 standards.

Having Knowledge in FS system selection, Developing Emergency Safety Shutdown Systems and SIL calculation PHA analysis as per process design.

Selection of Suitable Instruments and its MOC for various service conditions.

Preparation of DCS, ESD and PLC system Configuration. Preparation of I/O list, Control philosophy, Functional diagram and Ladder logic diagrams / Sequential programs. Capable of managing multiple task/assignments, proficient in computer applications

Instrument selection and sizing. Foundation Field bus system engineering.

Conduct Alarm Management study.

Coordination of all engineering activities. And Pre use system development activities.

Interdisciplinary coordination

Well versed with International Code and standards for the Instrumentation design ISA, Shell, ANSI, DOW, KOC and KNPC etc.

Detailed design development knowledge by using smart Plant In Tools version7.0 (To Improve Engineering Performance)

Hazardous area (Zone) classification, Hazardous materials, Gas grouping & flammable Liquids.

Career History:

1.KOC, Kuwait-Lead Instrumentation Engineer, Worley Parsons: June 2009 – Present

Unit Description: (Booster Station-160, Telemetry Metering Skids SCADA monitoring and Heavy Oil project) New Booster stations comprising of two high and low pressure gas GE turbines to produce 234 million cubic feet a day of dry gas and 69,000 barrels per day of condensate capacity production project, 28 metering skids with check meters and 13 meter runs installation along with LAN network and DMDW through KOC network link maintenance.

Responsibility:

Coordinate plant process and extension in plant projects and management, development, documentation, reports, analysis.

Faults diagnosis of PLC, SCADA, VFD and Control Loops.

Designing and Commissioning of new control loops as per plant requirements.

Knowledge in Instrumentation related standards, codes and regulations (ISA, KOC, KNPC and DOW).

Custody Metering skids: This includes Metering station, Auto sampling system, Density measurement system, W&BS system and prover skid, Flow computers and PLC system.

Having experience in Fieldbus, Profibus, Modbus, Device Net, DNP 3.0, Control net, Device Net, Profinet and Ethernet protocols.

Foc and Ethernet/IP cables testing and installations of LAN network switches, Firewall and DWDM (Cisco) systems.

Worked in GAS management system related SCADA network and Matrikon OPC/UA communication networks.

Worked on Compressor related MMS system like BENTLY NEVADA 3300and 3500, And ANTI-SURGE control system (Make-CCC).

Selection of ALDERLY metering skids for selection of Flow meters and Meter Runs. (Make – Ultrasonic meters SIC, PD meters-FMC and Coriolis- Endress Hauser) for Liquid and GAS meters.

Involved in selection of RTU, FOC, FOCS, Security systems and solar modules selection. Their connectivity’s communication interference through HIRCHMANN switches.

Having experience in Inergen System (IG-541 and FM-200), Visda System (Smoke detection system) and Fire water systems testing and Commissioning.

Analyser cabin installations samples condition system installation and their design drawings rev.

Preparations and Cross checking of Data sheets, Cause and effects documents and Valve design calculations by using Vendors software and (Smart plant instrumentation) In tools.

Troubleshooting the totally integrated automation from Rockwell (Micrologix 5000 PLC + SCADA FTviewSE) software and hardware.

Well versed using of Smart plant instrumentation IN tools.

Involving System panels, Marshalling panels, Work Stations, Facia Panels and Vendor related local panel’s inspection as per SAT procedure.

Initiate, supervise, and coordinate the installation, implementation and start-up of new Process Control and Manufacturing Execution Systems.

Provide support for new and existing plant control systems and manufacturing information systems to include: configuration, troubleshooting, operator training, optimization, documentation and maintenance.

Configure and manage databases that monitor plant process variables Identify and develop strategies in support of continuous improvement of manufacturing and process control systems.

Maintain spare parts availability records and work experience in Maximo Software.

Maintenance and management within cost and time constrained environments.

Developing and identifying ways and means to develop or upgrade our existing system to improve the system performance.

Provide guidance in preparation of conceptual Architecture and critically review/challenge ICSS design with respect to the relevant project specifications, Company standards and procedures, international codes and standards and good engineering practices, ensuring integrity and safe design.

Participate in safety and design review meetings e.g. SIL studies, Blowdown studies, ESD C&E reviews, F&G C&E reviews, Alarm Management study.

Ensure Implementation of Safety life cycle management in all Projects

Review ICSS Architecture, ICSS specifications, ICSS Inquiry requisition, ICSS TBE to ensure compliance to the project specifications, department guidelines and good engineering practices

Conduct peer reviews/technical audits of engineering deliverables and systems at different stages of the project/proposal.

Interface with Client representatives as required for resolving any ICSS related technical issues.

Maintain the good quality works by proceeding as per the Signed contract document. And maintain latest revision documents.

Involve ABB smart transmitter’s configuration and control schemes resource’s data configurations. Fieldbus related PROFIBUS and FISCO techniques material selection. And Selection of Junction Boxes as per Area classification.

Involving miscellaneous and Safety instrumented systems related instruments design and Sizing calculations.

Responsible to check specifications and drawings with latest revision.

Inspect the packages with approved P&ID and as built isometric drawings.

Supervise and Inspect JB side and System panel’s cable termination work. And System panel inside loop cables modification activities.

To fallow up vender package equipment’s related instruments Installation, Commissioning, Loop checking and Trouble shooting.

Coordinating with the team members to follow the erection activities with respect to IFC drawings in the individual stage of erection.

Attend the pre-commissioning meetings for priority system completion and vendor based equipment.

Attend the system completion meetings for system wise status and resolve the issues related to the mechanical works and other issues.

Lead FAT team and successfully completed DCS/ESD/FGS/RTU FAT and IFAT.

2.OL2K (EQUATE) Petrochemicals, Kuwait – Instrumentation Engineer, (PMC and EPCM) Flour Daniel, From December 2007 to April 2009(WSI (World Services Italia/ Foster wheeler) OL2K Project, Equate, Kuwait. Commissioning Supervisor- Instrumentation behalf of Kharafi National)

Project Description: EQUATE OL2K project Poly Ethylene design activities and Existing Poly Propylene Revamping with extinction as a LPK (Low pressure Kuwait) project Design works.

Responsibility:

Reviewing of DOW standards for construction works.

Preparations and Cross checking of Data sheets, Cause and effects documents and Valve design calculations by using Vendors software and (Smart plant instrumentation) In tools.

Surveying for Modifying Junction box allotment as per sit conditions and making as built.

Basic and detailed engineering works of aromatic project for the manufacture of PTA. Preparation of Design Concept, Verification of Basic engineering documents. Developing P&IDs, Preparation of Instrument specification sheets, I/O list, Instrument list, Instrument layout, Cable routing layout, Loop drawings, Hook-Up Drawing and Bill of Material, Cable schedule & Cause and effect diagram.

Floating enquiries for Instruments, Technical Bid evaluation, Vendor, Discussion and other Procurement activities up to final approval from the management. Development of supplier’s profiles. Coordinating with consultant for technical review, Supplier for procurement activities and System integrator for commissioning related activities.

Review and Preparation of Sequential Logic diagrams, Control schemes & Verification of general arrangement drawings, and loop schematics, nest-loading details, and Graphic pages.

Sizing of Control Valves, Orifice plates and calculation of Instrument air requirements

Selection of Suitable Instruments and its MOC for various service conditions.

Review and Developing Emergency Safety Shutdown Systems Philosophy.

Instrument & Control Systems specifications, Programming guidelines, Factory Acceptance Test guidelines, commissioning schedule and Developing loop drawings

Preparation of I/O list, Ladder logic diagrams/ Sequence programs for Programmable Logic controllers (PLC).

Monitoring the daily progress as per the requirement and resolve the issues which are affecting progress like mechanical works, Scaffolding and aces problems.

Attend the pre-commissioning meetings for priority system completion and vendor based equipment.

Attend the system completion meetings for system wise status and resolve the issues related to the mechanical works and other issues.

Maintain the good quality works by proceeding as per the Signed contract documents.

Preparation of instrument installation and calibration procedure, Inspection and Testing of Instruments.

3.ABj Contracting Company And Kharafi National, KNPC (MAA Refinery), Kuwait – Instrumentation Maintenance Foremen, Kuwait, From Dec-2004 to Nov 2007.

Responsibility:

Implementation of in-house projects for plant optimization.

Hot cut over and up gradation of Honeywell DCS/TMR/PLC systems.

Supervision of instrument and control system maintenance activities.

Trouble shooting, maintenance of field instruments like transmitters, control valves and logics.

Daily updating of CMMS and SAP activities.

Shutdown planning and maintenance.

Identifying critical instrumentation and control system spares for procurement.

Instrument installation and commissioning activities in refinery/petrochemical /chemical plants.

Exposure in refinery instrumentation revamping project, migration of pneumatic.

Inspection of material on receipt at warehouse.

On-site inspection of installations and punch listing.

Witnessing of calibration of instruments, leak tests, cable insulation tests etc.

Read, analyse and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals.

Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public. Strong written and verbal communication skills.

To fallow up vender package equipment’s related instruments Installation, Commissioning, Loop checking, Trouble shooting.

Review & preparation of schedules, Estimation of manpower requirement and estimation of equipment and consumables requirement for loop checking and trouble shooting.

Actively involved in Functional checking by using Cause and effects documents for IR and ESD loops.

Modifying loops for smart instruments (active/passive) as per signal conditions and make it as built.

Worked on Compressor related MMS system like BENTLY NEVADA 3300and 3500, And ANTI-SURGE control system (Make-CCC).

Worked in HOT SWAPING for TRICONICS ESD Systems. Monitoring the daily progress as per the requirement’s and resolve the issues which are affecting progress for hand over to company. Maintenance and Trouble shooting of all the field instruments on the equipment’s such as compressors, Steam turbines, Heaters, Coolers, Chillers, Treaters, Regeneration Towers and Separators…etc.

Servicing and Maintenance of Flow, Level, Pressure and Temperature Transmitters of ROSEMOUNT, TAYLOR, FOXBORO, YOKOGAWA make and ENRAF-854 ATG and Pneumatic controllers.

Worked on different types of pressure, Level Flow and Temperature switches. (Make – SOR, SIRCO, BESTOBELL, MOBREY, MERCOID and ABB…etc.)

Calibration and Maintenance of different valve positioners (make- Fisher DVC5000 qnd 6000, VALTEC, SIEMENS, ABB and MASONIELAN…etc.) and Level Trolls DLC3000, Rosemount& Fisher, And Special Mass Flow meters SMITH PD METER Model E3-S6 along with counter series 7886 and register series 7887.

Worked on Gas chromatograph analyser ABB3100 (TCD) and (FPD) to read Ethane, Methane, Butane, and Propane (C1, C2, C3and C4). And Hydrogen, Conductivity, Hydrocarbon, PH, Moisture Analyser (CMMS) and Zirconium type Oxygen analyser.

Worked in F&G system in Hydrocarbon, Hydrogen, H2s Gas detectors (Make – ZELLWEGAR, GENERAL MONITORS, CROWCON and DI 5/6 model and CHUBB fire system, RIM seal fire system for floating roof tanks.

Fault diagnostics by reading P&ID and Logic Diagram, Loop Checking and Cause and Effect drawings. And Studying of PLC logics and ESD logics.

Worked and involved in internal Modification and Construction jobs (like hot loop cutover jobs)

Worked on Pneumatic control valves. Servicing and Maintenance.

Plan the Pre-Commissioning activities as per the MC packages and System priority basis.

Monitoring the daily progress as per the requirement and resolve the issues which are affecting progress for hand over to company.

Inspect the packages with approved P&ID and as built isometric drawings.

Preparation of bill of material as per hook-up details and installation details.

As per field condition primary cables cutting schedule preparation.

Review & preparation of schedules, Estimation of manpower requirement and estimation of equipment and consumables requirement for loop checking and trouble shooting.

4.COROMANDEL FERTILISERS Limited – Ass Instrument Engineer, Kuwait, From OCT-2003 to Dec 2004.

Responsibility: Ass. Instrumentation Engineer

Maintenance and Trouble shoot of all the field instruments on the equipment’s such as Separators, Stripper Columns, Regeneration Towers, Heaters, Compressors, Chillers, and Reactors etc.

Servicing, Maintenance and Calibration process parameters such as flow, level, pressure and temperature transmitters and controllers either electronic and pneumatic type instruments.

Worked on Krohne make Ultrasonic flow transmitters and Wega make radiation type level transmitters.

Calibration, Servicing and Maintenance of different types of pneumatic control valves and positioners. (Make Fisher DVC5000&6000, Valtec, Siemens, ABB, Masonielan, Metso-neels)

Involved Relay system to PLC updating and Revamping Projects.

PLC programmes review testing and commissioning.

Worked on Hydrogen, Oxygen, Conductivity, PH, Hydrocarbon content in water, Moisture (CMMS) Analysers etc.

Worked and involved in internal shutdown works.

Worked in regular preventive maintenance jobs.

Worked in relay logic panels and PLC logic panel’s modification work.

Calibration and service of all type pneumatic and electronics transmitters and controllers.

Worked and involved RIE room panel modification jobs. And as per Field instruments Active loop and passive loop modification works.

Modifying loops for smart instruments (active/passive) as per signal conditions and make it as built.

Plan the Pre-Commissioning activities as per the MC packages and System priority basis.

Monitoring the daily progress as per the requirement and resolve the issues which are affecting progress for hand over to company.

Attending the Pre-commissioning meetings for priority system completion and vendor based equipment.

T R A I N I N G

ISA Safety Instrumented System selection specialist Training.

Hazop Steady & SIL Classification review Training.

Smart Plant Instrumentation Application training (INTOOLS 7.0).

Process instrumentation and Control Design Engineering, Mumbai.

Honey Well Automation from Pune, India.

Rockwell Automation Training. Kuwait.

Analytical Instruments maintenance training.

Personal Details

Name : Gunturu V A S RAVI VARMA

Nationality : Indian

Date of Birth : 16th June 1977

Passport No : T5334961

Date of Issue : 18-07-2019,

Date of Expire : 17-07-2029

Place of issue : Kuwait

Languages Known : English, Hindi & Telugu.

Permanent Address : S/o. G. Rama Moorthy

Door No. 30-58-16/1

R.H. Kanithi Colony, Vadlapudi Road

Gajuwaka, Visakhapatnam, INDIA 530044

Phone No.: 0091 957-***-****(India)

Mobile: 009**-******** (Kuwait)

Present Address : Worley Parsons Consultants,

Al Tameer Building, Heavy Oil Project

Ahmadi, Kuwait.

Availability : June 2020

Declaration

I hereby declare that the above details are true and correct

GVAS Ravi Varma

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