Engineer Quality

Curriculum Vitae

Felix Michael Ekanem

#* *** ***** ******, *** Oron Road, Uyo – Akwa Ibom State

***********@*****.***, *****.******@***********.***

Mobile: 080********, 080********

CAREER SUMMARY

A Resourceful, versatile, result-oriented Electrical/Electronics, Instrumentation/Control Engineer, HSE and QA/QC Engineer with 14 years demonstrable history of working in Manufacturing, Oil and Gas and ICT industries. Presently, I am in charge of QA/QC in Metering Solutions Manufacturing Services Limited, highly skilled in Six Sigma Methodologies, Quality Assurance, Quality Control, Instrumentation and Control Engineering and Maintenance, Computer Hardware and Networking. Proven Career Accomplishments with hands-on Exemplary Leadership and ability to steer high performance teams towards achieving Organizational goals while promoting, Integrity, Responsibility and Accountability. Demonstrated competencies in the following but not limited to:

P&L

DCS/PLC

HSE/CASHES

AutoCAD 2D & 3D

Visual Basic, C, C++ and Java, Verilog HDL

CMMS and ERP

PC Networking/Maintenance

Pre-Payment /Smart Metering

Cost Analysis & Budgeting

Training & Development

Tendering/Vendor Negotiation/Selection

Utility Management

AMI/AMR

Internal Audit- QMS

Quality Assurance

Quality Control

Microsoft Office

ASNT/RFI/UT/PT/MT

Lean/Six Sigma/TPM

Project Management/Agile PM

SCADA/ESD/F&G

Regulatory Compliance

Financial Management

Customer Focus

TRAINNG/CERTIFICATION:

IRCA Certified QMS (ISO 9001) Lead Auditor - 2019

Project Management Professional (PMP) Certification (In-view) - 2019

Six Sigma Green Belt (CSSGB) Certification ASQ (In-view) - 2019

GHSE/HSE 3 by IVTC - 2019

Certified Six Sigma Green Belt Training - 2019

Intelligent Systems and Devices for Smart Metering by Kelin Electric, China - 2018

Quality Inspection Engineering for Energy Metering by Kelin Electric, China - 2018

ISO 9001:2015 (QMS) by ADI QUALITY Consultant - 2018

QMS Basic Audit Course by ADI QUALITY Consultant - 2018

NDT Training by Endrill Energy Services Limited (In House) - 2015

Process, Measurement and Control by Yokogawa Academy - 2014

Distributed Control System (DCS) Operation, Engineering & Maintenance - 2014

Safety Instrumented System (SIS) Operation, Engineering & Maintenance - 2014

Functional Safety Engineer Course - 2014

Planning, Organisational & Communication Skills by Yokogawa Academy - 2014

Entrepreneurship Skills by Yokogawa Academy - 2014

Project Management by PMI Certified Trainer & Yokogawa - 2014

AutoCAD 2014 BY New Horizon/Yokogawa - 2014

STANDARD:

ISO 9001:2015

ISO 14001:2015

ISO 18001:2015

IEC 65053-21

IEC 61036

API Code

Nigerian Metering Code

KEY ACCOMPLISHMENT

Completed the project installation, delivery and management of a Smart Metering Assembly Plant (Kelin Single-Phase & Three-Phase Prepayment Meters, MD Meters, HV/LV Meters), Meter Box Injection Moulding Plant (Ningbo Haitian Pluto Series 2XPL6500(140kg/hr) & 2XPL1600(80kg/hr), and drive the manufacturing operations with an imperative to drive operational and technological improvements across the two plants (Project Commissioned by the Executive Vice President of Nigeria with 5 State Governors in Attendance.(Total Project Cost $1.92m)

Achieved the Design, Supply, Installation and Commissioning of ten (10) Remote Vending Stations (RVS) based on an open protocol system.

Successful completion of Design, Implementation and commissioning of Integrated Control and Safety Systems (ICSS) Yokogawa DCS – Centum CS 3000 and Prosafe RS for OFON Phase 2 wellhead platforms (OFD3 and OFD5) with a total I/O: 5,000 Hardwired for Total E&P Nigeria Limited (TEPNG) and NNPC joint Venture.

Successfully constructed the Two Hundred Million Standard Cubic Feet per Day (MMscf/d) capacity gas processing plant in Uquo and the subsequent a 62 km 18-inch high pressure Pipeline from Uquo to the 190 MW Ibom Power station by Seven Energy, Frontier Oil and NNPC

Successfully pioneered/authored and supervised MSMSL QMS Certification (ISO 9001:2015) by SON in 2019. Started with the Gap Analysis, generation of Quality Manual, SOP, Mandatory documents and all forms to Internal and External Audits. Presently the QMS Coordinator (Management Representative). Also, pioneered the SON MANCAP certification for MSMSL.

PROFESSIONAL EXPERIENCES

Head, QA/QC and QMS Coordination

Metering Solutions Manufacturing Services Limited (MSMSL)

Awa Iman, Onna, Akwa Ibom State

Sept, 2019 – Date

Supervise the entire QA/QC activities in the Metering/Injection Moulding Factory. Lead the entire QA/QC Team during the assembling of Micro controller Unit and Customer Interface Unit (MCU/CIU) and Injection Moulding of Meter Boxes (NT-1 &NT-4). Supervise/Monitor all Root Cause analysis (RCA) and generation on Non conformity (NC) report. Supervises inspections, reports and the documentation (First Article Report, Tour Inspection Report. Raw Material Inspection Report and Finished Product Inspection Report) issued by inspectors and collect and file the required Quality Records. The preparation and control of QMS documentation. Review quality inspection personnel qualifications and training requirements

Monitor statistical method reporting. Action and close all customer complaints/feedback

Supervises the correct equipment calibration/Maintenance activities. Champion employees training on all quality matters. Advise Management on Quality related Matters and Quality Management System/MANCAP. Act as Management Representative on QMS ISO 9001:2015

Supports and participate to all the internal/external audits. Liaise with External bodies like SON, NERC, NEMSA, STS on all standards and certifications for MSMSL. Ensure compliance to all MSMSL HSE Policies, legal and industry regulatory requirement

Quality Inspection Engineer/QMS Coordination

Metering Solutions Manufacturing Services Limited (MSMSL)

Awa Iman, Onna, Akwa Ibom State

April, 2017 – Sept, 2019

Supervising all QA/QC activities within MSMSL Production processes. Ensure that the assembled Electric Meters (Single Phased) meet high level of quality in line with ISO 9001:2015 and 5 IEC standards. Supervises Calibration, Programming and Testing of the pre -paid meters and reference Meters. Reports Inspections result and Test Data. Trains others in QA/QC Procedures. Supervises the First Article Inspection (FAI), Raw Material Inspection, In -Process Inspection and Spot Inspection of finished products. Generate Root Cause Analysis (RCA) and NCR on defectives. Maintain and continually update the QMS documentation. Drive and monitor internal audits of the company according to the Audit plan and QMS procedure. Monitor opportunities for continuous improvement in MSMSL. Liaise with Authorized certification and Regulatory bodies on all Quality Matters

QA/QC Lead

Endrill Energy Services Limited, KM 16, PH-Aba Expressway, Port Harcourt

August 2015 – April, 2017

Supervises all QA/QC Team, Ensures quality compliance to the industrial international standards in the oil and gas. Supervises correct equipment and field instrument calibration. Responsible for development and implementation of the Project Quality Delivery Plan (PQDP) encompassing all projects quality related processes, i.e. technical quality assurance, Welding Inspection, Non-destructive Test(NDT) reports, fabrication quality, ITPs, surveillance & inspection, lessons learned, quality incident reporting & alerts, etc. Identify and Manage quality risks during the phases of the Projects. Monitor and support the implementation of Technical Integrity Verification in projects. Supervises all equipment and field instruments installation and maintenance. Check all cable laying & cable identification. Performs all relevant loop checks, test for continuity and insulation and material inspection.

Integrated Control and Safety System Engineer

Yokogawa Nigeria Limited, Ojota, Ikorodu Road, Lagos Nigeria

August 2014 – May, 2015

Quality Assurance/DCS Engineering; Work with over 10 Engineers and Technicians on Ofon 2 Project (Total E&P); Duties includes but not limited to the following: Cabinet Wiring Diagram design; Generation of Loop Drawings; Generations of Cabinet Design; Generation of FDS(Functional Design System); Generation of Nest Loading; Working with various Function block and Graphics, Faceplate of Yokogawa Centum VP DCS; Loop test with associated safety function; Participate in IFAT, FAT, SAT; Review of the P&ID from the point of view of commissioning; Generating punchlist before commissioning period and Testing of functionality of instrument; Participating in the IKOM and KOM. Ensuring that required QA is carried out.

Electrical & Instrumentation Technician.

Septa Energy Nigeria Limited, Uquo Gas Processing Plant project, Esit Eket. AKS

October 2011– June 2014

Assist in Electrical & Instrumentation installation works at the Gas Processing facilities, the work include but not limited to the Installation of Fire & Gas detectors, Pressure gauges and transmitters, Pressure control switches, Temperature gauges and transmitters, Pressure and shut down valves. Wiring from the field via the JB to the Marshalling Cabinet and Control Room of PLC (Allen Bradley system). Installation of Electrical Switchgear facilities and motor control centre -MCC facilities. Calibration of (Pressure Transmitter, Pressure switch, RTD, Thermo couple, Actuators and Control Valves), monitoring and troubleshooting of instruments and equipment and interpretation of P&ID. Troubleshooting of PLC system (Allen Bradley) and faults diagnosis. Programming of plant microcontroller.

Head ICT

Bright Future College, Osongama Uyo, Akwa Ibom State

July 2005 – Sept 2011

Manages ICT budgets, planning and projects. Monitors the academy ICT policies, ensure adequate security/backups of data. Coordinating IT activities to ensure data availability and network services. Manages all ICT personnel, computer labs, e –centre/learning, college website & database, also teaches Computer Studies and Introductory Technology

ASDA Assistant- CCTV/Technical

Asda Group, Roehampton, London, UK

April 2003 – June 2005

Operating and maintaining all surveillance equipment, watching both live and recorded video surveillance footage. Reporting incidents or suspicious behaviours, also services and maintenance of tills & checkout workstations, Communications exchange and digital photographic machine and training on the use of checkout Machine, Wireless telxon gun, mobile printers, counter & bakery tills and general elect/elect. Duties. Assist in check out during peak times

Technical Assistant

Sagem S.A and Deloitte & Touché (Federal Ministry of Internal Affairs), Abuja, Nigeria

April 2002- Oct 2002

Training & coordinating Staff for the National ID card Project on the use of the Electronic Local work station for capturing data, fingerprints and photographs and downloading and processing of the database.

Systems Analyst

Vifrank Computers & Telecoms, Mushin, Lagos, Nigeria.

July 2001 – April 2002

Servicing, Maintenance, Assembling, Programming, Sales of PC & Telecoms Products and accessories.

Tutor

Govt. College, Afipko, Ebonyi State

July 2000 – June 2001

Teaching Maths and Physics to students

(Age: 14 - 18) During the National Service.

EDUCATION

Postgraduate Diploma in Computer 2004- 2005

Resource Management, Gemini College, London, UK

Master of Science in Digital Electronics (Electronics Engineering) 2002- 2004

University of Brighton, United Kingdom

Bachelor of Science in Physics/Electronics 1995 -2000

University of Uyo, AKS, Nigeria

EXTRA CURRICULA ACTIVITES: Reading, Footballing, Surfing & indoor games

Languages

English : Fluent; read, write and speak

Efik/Ibibio : Mother tongue

French/Chinese : Beginner

Driving Skills : Have a Nigerian and UK Driving Licence

Reference: Available on request

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