Engineer Manager

Ratheesh Kannan S

Mobile: - +91-740*******

Email: ***********@*****.***

Objective:

Looking forward for an aspirating career in Manufacturing/Process/Corporate Engineer Sector, where in, can utilize & enhance my Analytical & Managerial Skill, while working in line to achieve Set Goal of Organization& to Produce Measurable Results.

Experience in Brief:

14 Years of Experience in Automobile industry -Process industry, Machine shop, SPM machines.

Good Knowledge on World class manufacturing. Green belt in Industrial efficiency and Health and Safety pillar.

Local Technical Leader for India-Bonding and preassembly specialist.

Good Knowledge on Handling OEM requirements- HMI, RNAIPL, HONDA, TATA Motors, GMI, MG, ISUZU, MAHINDRA, FORD.

Internal Auditor for IATF/TS16949.

Good Knowledge on OEE, Yield, Energy & Consumable Cost Loss deployment.

Work Experience on SAP.

Good Exposure to Safety System & Standards -Risk Assessment, LOTO, SMAT, MSDS & PPE.

Good exposure on Operation of Clean Room (Class 10,000).

Good Knowledge on SPM machines.

Good Knowledge in BIQS, VDA 6.3, Hyundai 5star and Ford Q1 Quality requirements.

Good Knowledge in JASO, R43 regulation standards.

Good knowledge in FMEA, PPAP, Control Plan, Standardized Work, PSS, Poke yoke, QSP.

Good knowledge in Windshield lamination process.

Good knowledge on Quality Marshal.

Work Experience:

Presently working with M/S KSB MIL CONTROLS LTD THRISSUR, MALA as Assistant Manager-Production Planning and Control.

KSB MIL controls is a pioneer in the field of control valve supply to Process industry-Energy, Petrochemical &Oil sector.

Job Profile: -

●Taking responsibilities of Production Planning for Export market.

●Daily Flash report for Sales to KSB group.

●Monthly KPI dashboard consolidation report to KSB

●Customer inspection scheduling in the plant.

●Analysis of internal customer concerns and implementation of countermeasures.

●5S champion of the area.

●Follow up with purchase team for material follow up.

●Co-ordinate with quality for closure of hold and rework job.

●Order processing, loading and execution of control valves and spares.

Worked with M/S Saint Gobain Glass India Pvt Ltd (Sekurit Division) as Methods Engineer- Laminated Assembly, Final Control Line & Post glass assembly from June 2011 to Sep 2019.

Saint Gobain-Glass is one of World Leader in Glass Manufacturing with Plants expanded over 64 Countries with Head Office at France. Saint Gobain-Sekurit is Subsidiary of Glass Which Manufactures Automotive windshields for Passenger and Commercial vehicles

Role: Methods engineer Team: - 4 Engineers, 40 Team members, 60 OSSP workers

Job Profile: -

●Taking responsibilities of Production Manager, Methods and Line Quality

●Productivity improvement in the line.

●In charge of the Quality inspection line in the plant.

●Cycle time reduction of bottle neck process through WCM methodology.

●Digital initiatives of industrial 4.0

●Coordinate for customer audits and general delegates visit.

●Quality Marshall mentoring for team.

●Responsible for the quality and process control in windshields.

●Meet Customer specific requirements in line with JASO and R43 regulation standards.

●Control Plan, FMEA, Standardized work documentation.

●4M Change, Process audit in the plant.

●Goal setting for the team members.

●Training of team on WCM methodology and mentor team on focused improvement projects.

●Support team on analysis for OEE & Yield losses on Machine Board.

●Training teams on know- how of New process and machines.

●Loss deployment, Risk assessment, Management of change during new process.

●Prepare Monthly Flash report for the line.

●Cost loss analysis for yield and OEE loss deployment for the processes.

●Cost review tracking review with Managing director.

●MPR review with management team.

●New product development of laminated windshields.

●Mentor shift leaders and team members.

●WCM Activities in the plant – Model machine concept.

●Validation of child part fixtures and jigs.

●Ensure a safe and accident free environment.

●Shearo analysis for Serious Incident Potential unsafe incidents and near miss incidents.

●Cost loss project for improving Yield by WCM methodology.

●SMAT, QMAT,5S auditing.

●Review and implementation Total employee involvement in suggestion, Kaizen, case studies etc.,

●On the job training for operation of assembly, autoclave and child part process.

●Ensuring 5S and 3C in shop floor.

●Co-ordinate for Bonding Tech Audit from International team.

●Annual Post Glass Conference for Local Tech Leaders.

Achievements:

●Bronze award in WCM.

●Green Belt certification in Industrial Efficiency pillar and Health Safety pillar.

●Got Award for Best Department in 5S.

●Best standard kaizen award for Spacer Wastage elimination.

●Best Major Kaizen award for Loader Cycle time reduction.

●Achieved highest plant yield in Assembly, Child Part Assembly.

●Ramp up in laminated windshield production to 95K per month.

●Energy reduction in autoclave process by increasing stuffing efficiency.

●Best supplier Award from HMI for Quality and delivery.

●Best supplier Award from Honda for Quality.

●Low cost automation in Glass handling process.

●Awarded for reduction Milky and chip reduction in assembly area

●Improved inspection methodology to reduce process defect @ HMI by single digit.

Prior work Experience

Worked with M/S TVS Sundaram Fasteners Limited. From Sep2007 – June 2011 as Senior Engineer-Manufacturing

Role:- Team: - 2 Engineers, 20 operators.

Machine: -SPM drilling, Spline Rolling, CNC boring, Bush Pressing.

Sundaram fasteners are the Leading Manufacturing Company in Indian Market for Fasteners and Radiator caps. SFL is one of first ISO and TPM certified Company in India with plants across India and other countries.

Job Profile:-

●Project co coordinator for Reverse Clutch Hub development.

●Generating and submission of daily production report

●Resource Allocation and Management of Horizontal Deployment& Improvement Activity ( Spare, Special Skill Man Power, Machine Release, Special Tools)

●Rejection and Down time Analysis & Eliminating Rout Cause & Implementing Counter Measure.

●Implementation of TPM Activity in Shop floor. (5S, Kaizen, F-Tag Log, Jishu Hozen).

●Core member for implementation of QSB in shop floor.

●Period Review of Minimum, Critical & Insurance Spare Identification and amending the same after approval.

●Process & Critical Parameter Checklist development, Execution and Compliance Tracking and Publishing.

●Import Substitution for Spare having high value and high lead time

●Ensuring quality and safety environment.

●Process improvements through simple kaizens.

●Flow manufacturing concepts in shop floor.

●FMEA, Control Plan, PPAP, SOP documentation.

●TS 16949 certification and surveillance audit compliance.

●Tool cost reduction in Hub module.

●SAP updating of production on daily basis.

●Raw material and tool planning for the month.

●Responsible for commissioning and establishing machine with CT in accordance with TAKT time.

●Process and product audit in accordance with customer specific requirements.

●Responsible for the development of Hub module.

●On the Job and Class room training for new employees and operators.

Achievements:

●Got Award for Best Department in 5S (TPM).

●Best supplier award from GM (US) for the year 2009 for delivery.

●Reduction of rejection ppm from 50000 to 1000 ppm.

●Production ramp up of Hub module to 1.5 lac/month.

●Elimination of Handling (dent and damage) defects in hub module through defect mapping

●Tool cost reduction in Hub module to 25 per component.

●TS 16949 Certification.

●QSB implementation in shop floor.

Prior work Experience

Worked with Bridge& Roof Company (I) Limited. From Sep2006 – Sep 2007 as Graduate Engineer Trainee-Manufacturing

Role:- Site In charge

Team: - 2 Engineers, 20 workers.

Bridge and Roof Company (I) Limited is pioneer in field of Railway Wagon manufacturing, fabrication and erection of pipeline structures and oil tanks.

Job Profile:-

●Erection of 500 Metric tonnes of Steel structures in HPCL-VRCF project.

●Reconciliation of 1000 Metric Tons of Steel Structures.

●Reduction of scrap from 5% to 2 % by splicing of parts.

●Bill preparation of erected parts.

●Detail drawing preparation of structures frames.

●Reduction of overhead costs.

Academic Profile:

Bachelor’s Degree

B Tech (Mechanical) 2006 66.2% NSS College of Engineering, Olavakkode, Palakkad.

(Calicut university)

Higher Secondary

Science (STATE) 2002 79.7% GHSS Koduvayur, Palakkad

SSLC

Science (STATE) 2000 93% St’ Paul’s High School, Kollengode, Palakkad

Basic Skill:

●Technical: - Pneumatics, Hydraulics, Vacuum System, Clean Room CL10,000, SPM drilling, Spline Rolling, Rack Rolling, CNC boring, Autoclave process, Windshield Lamination

●Systems: - WCM, SMED, VDA 6.3, FMEA, IATF 16949, BIQS, Control Plan, Poke yoke, Bonding

●Computer: - MS Office Excel, MS Office word, MS Office PowerPoint, SAP,ERP

Personal Profile:

Date of Birth : 22th March 1985

Gender : Male

Marital Status : Married

Passport Details : S2853728 Valid till 2028

Permanent Address : Lakshmi Sadanam, Karippode (PO)

Palakkad, Kerala, India

Present Address : Ambady Green Meadows,South Mariyapady,

Aluva, Ernakulam,Kerala,India

(Ratheesh Kannan S )

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