Quality Engineer

PUSHPARAJ N

Email ID : *********.*@*******.*** Contact No : +91-887*******

Looking forward to work in a stimulating and challenging environment that will convert my potential into performance and recognition for hard work, honesty and sincerity and thereby contributing to the growth of the organization and myself.

Overseas Experience

1. United states of America – Holding a valid B1 visa (Expiry- 2028) 2. Mexico – Holding valid B1 visa (Expiry- 2028)

3. United Kingdom – Holding valid Business Visa (Expiry May 2020) 4. European Region

5. Malaysia

PROFESSIONAL PROFILE

Quality professional with 10 years of rich experience in Quality & Development in Lead roles. Presently associated with Honeywell Aerospace.

Industry worked – Aerospace, Automobile, Oil & Gas & General Industry.

Lean Six Sigma Green Belt Certified from KPMG.

Lead profile - Rate Readiness, Capacity Assessment, Quality Audits, Supplier Assessment DMAIC, Lean manufacturing, Zero Defect culture.

Team player for Metal commodities & Component Development/Introduction.

Responsible for implementing & ensuring adherence to defined Supplier Quality Management Process, Supplier improvement and strengthen the Quality First Approach in accordance with QMS

Problem solving, with logical, analytical, data driven approach.

Team player with leadership and interpersonal skills strengthened with diligence.

Good communication & Organizational skills, Adaptive to new Environments and keen learner with constant zest to learn & acquire new skills.

Proven success in profile of Supplier selection, Quality, development and supplier technical assistance. PROFICIENCY OVERVIEW

Hands on experience on commodities and processes like Casting, Forgings, General Machining including, Gear Hobbing, Shaving etc., Coatings (Zinc plating, Nickel Chrome Plating, Powder & CED coating), Fasteners, Direct Machining parts, Rubber, Fabrication etc.,

Hands on Experience in QC tools, DMAIC, SPC, FMEA, POKA-YOKE, APQP, PPAP, 8D- Technique.

Experience of working in ISO 9001:2008 & 2015 and TS16949 & AS9100 Quality System

Knowledge in heat treatment process such as Hardening & Tempering, Gas carburizing, ARCOR.

Hands on experience in conducting Non-Destructive testing (NDT).

Hands on Experience in handling Precision Measuring Instruments, Mechanical & Metallurgical Instruments.

Undertake spend analysis (COPQ), Supplier assessment, Minimum requirements, Risk Assessment audit & Supplier selection

Implement & Execute process/ product audit at supplier

Develop quality plan and control plan for new Development components

Product Approval & Process approval and Product Improvement via PPAP

Exposure in new part development and Feasibility review and process cost reduction.

Exposure in cost calculation for castings and machining.

Exposure in Auto CAD, Solid works & casting methoding using simulation software (Solid Cast, Auto Cast)

Hands on experience in using Minitab, MS office, Oracle. CAREER CONTOUR

Since Feb 2018 to present associated with Honeywell Technology Solutions, Bangalore as Grade II - Supplier Development Engineering

Significant Highlights - Supplier Development / Supplier Quality Assurance Handling team of 6 global resources.

Responsible to improvise On-time delivery and Quality for the suppliers in North America region, Europe & Asia Pacific.

Responsible for FAI review and parts approvals for Casting/Forging, Machining, Sheet Metal and Mechanical Assembly commodity.

Responsible for conduct inspections and review 8D reports submitted by Supplier for Quality notifications.

Responsible to conduct Rate Readiness Assessment, Capacity Assessment for the assigned Global strategic suppliers during product development and Production Phase.

Responsible to ensure HON Quality Management system requirements are established at supplier place.

Responsible for establishing systematic improvement by deploying Lean at supplier place to improvise producibility and reduce Quality disruptions.

Responsible to conduct Common Assessment for identifying potential suppliers for Aero Business and report it to Supplier Performance Management team

Coordinate with Regional Supplier Quality Managers and drive Order To Cash- Lead time reduction for assigned part numbers.

Driving the improvement and strive to get the supplier to a Production Rate Readiness score of 95% upon completion of Production Rate Readiness-RAIL.

Driving Roll Throughput Yield culture for Global Strategic suppliers and monitoring the effectiveness of actions taken.

Updating & presenting the status to leadership as per assigned MOS.

Ensure compliance to Aerospace Procedures & quality requirements for all standard work performed.

Drive assigned performance improvement initiatives using DMAIC approach. From May 2014 to Feb 2018 with Rotork Controls India Pvt. Ltd., Bangalore as Sr. Supplier Quality Engineer

It is under Rotork controls UK and manufacturing of Actuators, Gear boxes, Valve kits and Fluid Systems. It has 31 manufacturing centres worldwide.

Significant Highlights - Supplier Development / Supplier Quality Assurance

Supplier Development & Quality assurance for the parts supplied from Indian suppliers to factories in UK, USA, Netherland & Italy,

Supplier selection & approval along with sourcing team through assessment of supplier facility & quality system.

New part development at supplier end and assist supplier in deployment of PPAP to deliver parts which conference to set standard/specification.

Involving in Supplier Component Technical Reviews; suggest/recommend the improvements with respect to component.

Developing SWOT analysis & identifying critical gaps that must be actioned prior to engaging new supplier in to supply chain.

Handling supplier non-conformance and requirement of improvement and follow up for the same.

Initiating, following-up & implementing CAPA for supplier’s issues and monitoring their performance.

Educate Suppliers about improving their performance through adoption of new quality improvement techniques.

Plan and organize for periodical Vendor Audits to verify the process and parts processed were followed in accordance to the developed PPAP.

Periodic evaluation of Monthly Supplier performance in terms of quality (DPMO), delivery and service and seeking corrective measures to improve the overall performance.

Plan and Manage the Supplier Development Programs for critical supplier and suppliers with low performance to meet the Rotork requirements.

Establish communication link between supplier and support plant in escalations & for effective change management.

Extended technical support in resolving quality issues affecting supply chain.

Actively involving with the incoming inspection personnel for FAI.

Coordinating the Quality department activities between Production and Supply Chain.

Handling the Line & Assembly rejections and managing line quality to ensure quicker feedback to be actioned to avoid recurrence.

Identify the opportunity for localization along with purchase department & Support buying team in plant when shortages or disruptions to line.

Test equipment’s & Instruments management and liaison with external agency to ensure on time calibration. From June 2011 to May 2014 with Calmet Industries India Pvt Ltd., Coimbatore as Engineer - Corporate Quality

It is under Calmet Inc., USA and manufacturing & trading of Ferrous and Non- ferrous Castings for all kinds Of Pumps, Engineering Components and Automobile Parts., It has a 2 manufacturing setup in India & 3 trading office worldwide. Significant Highlights

Supplier Quality and Improvement:

Supplier selection & development

Supplier evaluation & reporting to management

on supplier quality performance

Preparing monthly supplier quality and delivery

performance ensures supplier meets the

established supplier PPM and SCAR

performance objectives

Coordinating with suppliers for PPAP approval

Providing On-site quality supports for suppliers

Technical support to suppliers to meet

customer requirements

Periodical on-site system and process audits.

Raising NC to supplier for delivered part quality issues

Follow up and monitor corrective action

implementation and verification at supplier end.

Assisting corrective action and preventive action for customer non-conformance by using quality

tools.

Initial sample inspection and reporting

Participating in APQP process

Foundry:

Handling Over all plant quality issues.

Verifying day to day process control reports.

Day to day Chemical and Mechanical lab activity

results verification.

Approving incoming Materials quality and test

reports verification

Periodical calibration and maintenance of

measuring instruments, gauges and

equipment’s.

Preparing and conducting weekly and monthly

performance report.

Approving inspection report and First article /

Layout inspection report

Leading Cross Functional Team for day to day

product quality Rejections and Rework

Internal Non-conformance issue and follow up.

Lead investigation of internal and customer

non-conformances

Drive full corrective action and speedy closing

of Non-conformance

Submitting Corrective action report to customer

such as G8D and 3Legged, 5Why.

Coordinating with development team for new

product feasibility and development

Preparing PPAP Documents for new products.

Conducting periodical process and system audit

From June 2010 to June 2011 with Shanthi Gears Foundry Division. Coimbatore as Junior Engineer – Quality

Industry Type: Leading specializes in manufacturing, installation & servicing Industrial Gearbox and also company is a largest gearbox manufacturing in Asia also hold AS9100 QMS certification. Significant Highlights

Raw material incoming inspection

Line Inspection

Final Inspection

Layout inspection for pattern, core box and castings.

Preparing initial sample inspection report

Preparing Approved process quality plan

Day to day Chemical and Mechanical (Hardness, Tensile) and Microstructure testing

Day to day sand testing (Physical parameters)

Preparing Material test certificate

Updating rejection data’s in Oracle

Preparing data for daily rejection meeting

I.T SKILLS

Comprehensive exposure to MS Office, Mini tab, Oracle, SAP. SCHOLASTICS

Completed Diploma in Mechanical Engineering (Foundry Technology) from PSG Polytechnic College, Coimbatore in the year of April 2010 and awarded first class with 70% Currently Pursuing Executive PG degrees in Supply Chain Management from Alliance University, Bangalore PERSONAL SNIPPET

Date of Birth : 05/06/1992

Marital Status : Married

Present location : Bangalore, Karnataka

Permanent Address : Coimbatore, Tamil Nadu

Linguistic Abilities : English, Tamil & Kannada

DECLARATION

I hereby declare that all the details given above are true to the best of my knowledge. Place: Bangalore

Date:

Pushparaj N

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