Cement Electrical

PROFESSIONAL SNAPSHOT

• A dynamic professional with 12 years of rich experience in handling operations with key focus on top line profitability as well as optimal utilization of resources.

• Demonstrated abilities in handling the operations pertaining to planning and arranging of project related activities in Instrumentation and Controls environment.

• Resourceful in managing project installation / commissioning & startup activities at the site, including Control Panel & Wiring Diagram Design, Inspection & Testing with loop checking of various instruments, implementation for smooth operations in adherence to the standards and specifications.

• Extensive knowledge in all aspects & activities encompassing: o Erection & commissioning of Crusher, material handling, VRM, Kiln, Cooler Hydraulic, Cement Mill Both VRM and Ball Mill, Packing Plant, ESP & Field instruments. o Electrical Installation, Testing, Pre-commissioning and Commissioning of limestone stacker, BS-Re-claimer; Coal stacker; Coal re-claimer, additive Stacker; Additive re-claimer and cement additive re-claimer; CB 10X 37 Cross bar cooler with HRB MF 308 Heavy duty roller breaker.

o Commissioning Expertise for Siemens (Sinamics G120 & ABB ACS 330,550 and 800 Variable frequency drive. o Programming Language: SIMATIC S7 317-PN/DP, Siemens Safety plc, RS Logix 500 & 5000, Schneider Premium & Quantum PLC.

o HMI: ECS and Proface programming.

o Communication protocol – Profibus / Hardwire and wireless, radio communication, device net and control net. o Commissioning, Training & troubleshooting of all types of custom design hydraulic power packs or Cement & Mineral equipment's.

o In Cement Industry, Hydraulic applications from Crusher to Cement grinding are successfully commissioned & troubleshooted Successfully commissioned more than 25 Pyro System Hydraulics (Coal ax, MMC SF Cooler, CB Cooler and Kiln-HTD) & troubleshooted more than 30 cooler Hydraulic drive. o Successfully Commissioning More than 15 VRM Mill (Atox Mill, Ok mill Ver2), & troubleshooted more than 30 VRM Mill (Including Loesche Mill, China VRM, Pfeiffer Mill). o Completed installation, commissioning & programmable logic implementation for 5 Ver3 OK Mill, 2 Ball Mill & 6 Roller Press

o Upgradation of old Hydraulic Systems to new latest technology to suit the application Generation of Spares Co- ordination with design team for upgradation, modification & Programmable logic implementation to suit the cement & mineral applications.

o Expertise in commissioning of Rexroth Hydraulic VSPD and VSCD pump card. Direction control valve for Wagon tippler and Cross Bar Cooler hydraulic circuit. Design, coordinate, monitor development activities with PLC. Software development team, electrical design team with reference machine production plan to keep the team on track for commissioning support.

o Expertise in commissioning of Eton hydroelectric circuit and developing PLC logic for the same system.

• Comprehensive experience in analysis, design and implementation of Schemes, Drawings, Cable schedule and termination details for equipment using technical concepts.

• Skilled in handling automation process improvements & application of different employee participation tools as well as techniques in different processes to enhance productivity & profitability in the instrumentation & controls sector.

• Developed competency of working in a performance-driven culture for ensuring accountability and personal ownership, leading and motivating all team members to achieve the goals profitably.

• Involved in troubleshooting, testing & commissioning all types of Conventional valves, cylinders, Proportional Valves, and Electro hydraulic open loop/closed loop Hydraulic Systems.

• Co-ordinate with field service for Electrohydraulic on site to resolve machine operational issues related to electrical and electronic control system. (machinery application, mobile hydraulics & etc.).

• Installation, commissioning & troubleshooting related to electrohydraulic power units or Components. Modification of Hydraulic systems according to customer applications. SANTOSH KUMAR

: ***************@*****.*** & ***********@*****.**.**

: +91-984*******; : +91-984*******

SENIOR MANAGEMENT PROFESSIONAL

~ Electrical & Instrumentation Engineering ~ Operation & Maintenance ~ Erection & Commissioning~

~Manager

SIGNATURE SKILLS

TECHNICAL PURVEIW

FUNCTIONAL SKILLS

OCCUPATIONAL CONTOUR

Since 2008 with FLSmidth Pvt. Ltd., Chennai

As Dy.Manager (E&I)

KEY RESULT AREAS

Operation &

Maintenance

• Planning and effecting preventive & predictive maintenance strategies, procedures and methods for critical/noncritical equipment in consultation with process team.

• Planning and implementing safety measures for man and machine safety.

• Participating in shutdown and major over shutdown preparation, data collection and condition monitoring duties as assigned by Senior Support Engineer.

• Preparing commissioning schedules in coordination with equipment supplier, erection agency, testing and commissioning team to match with the project completion plan. Electrical

Engineering

• Planning, scheduling and executing maintenance (preventive, predictive, breakdown) for all utility equipment to achieve operational efficiency & optimum resource utilization.

• Identifying scope for implementing & monitoring technological changes to enhance productivity.

• Ensuring that equipment supplied follow approved & pre-set technical specifications.

• Carrying out failure analysis / break down analysis of machinery & equipment.

• Ensuring that all electrical maintenance work is performed in accordance with the established procedures, policies and technical standards.

• Strictly following personal safety, equipment safety, work permit systems & electrical multi lock systems under maintenance.

Process

Enhancement

• Implementing various techniques for cycle time reduction, entailing identification of opportunities, energy audits, analysis of data and post audits.

• Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.

• Conducting other tests like specific power consumption for the system/package to ensure that the results are within the pre-committed performance guarantee parameters. MAJOR PROJECTS HANDLED

• Spearheaded different plants commissioning and operation & Maintenance in India and as well as abroad

Since 7thJan2020 to 20 March 2020: At Savannah Cement Nairobi Kenya for E&I Commissioning of Cement mill VRM (OK Mill); Cement silo; bulk loading system and its auxiliaries.

Since 1st Sept 2019 to 20th Dec 2019: - At ACPL Nepal for E&I Commissioning of Additive stacker; Additive Reclaimer and fly ash handling system.

Since 1st July 2019 to 22nd August 2019: At Dalmia (Bharat) cement plant at Rajgangpur Odisha EPC green field cement plant project supplied by FLSmidth Chennai working as Local PLC for LS Stacker LS reclaimer additive stacker; Open loop cooler and All Gas Analyzer.

Since 5th Jan’19 to 14th June 2019: E&I Chief manager for Palpa cement for erection & commissioning for green field Clinkerisation unit.

Since September 18 to December 18 at Sagar cement and OCL Dalmia Cement for commissioning of open loop cooler.

Since 3rd Jan’18 to Sept' 18: At Akij cement plant for Narayanganj-Dhaka site in Bangladesh for Green filed cement Grinding project supplied by FLSmidth Denmark

Since 08th Aug’16 to 31st Dec'17: At Semen Gresik cement plant for Rembang site in Indonesia full Green filed project supplied by FLSmidth Denmark

02nd Mar’16 to 29th Jul’17: At EDO Cement Nigeria, full green field project supplied by FLSmidth Denmark.

19th May’15 to Feb’16: At Orient Cement CK Birla group at chittapur Karnataka India Full green field project supplied by FLSmidth Chennai.

26th Feb’15 to 5th May’15: At CJS YANJO Kyrgyzskiy Cement - Kyrgyzstan QCX Sampler Commissioning supplied by FLSmidth Denmark.

12th Dec’14 to 14th Feb’15: At PPC Dwaalboom South Africa for the Project supplied by FLS Denmark

5th Aug’14 to 2nd Dec’14: At IBSESE cement Nigeria Dangote group in O&M for the O&M for FLS Denmark.

3rd Dec’13 to 30th Jul’14: At JK Cement Mangrol Rajasthan for the Project supplied by FLS Chennai

1st Nov’13 to 30th Nov’13: At Birla Chandaria for the up-gradation Project taken by FLS Chennai.

17th Aug’13 to 20th Oct’13: For My Home Industries CRH group in AP up gradation Project Taken by FLS Chennai.

2ND Jul’13 to 5TH Aug’13: At OCL West Bengal Medinapur grinding unit Project.

26th May’13 to 28th Jun’13: At MCL Kota for upgration Project taken by FLS Chennai.

15th Apr’13 to 20th May’13: At ACC Kymore, MP for hydraulic logic modification for CFG cooler.

28th Mar’13 to 12th Apr’13: At Sonar Bangla Cement in west Bengal for grinding unit.

2nd Oct’12 to 5th Mar’13: At Euro Cement Podgorenksy Russia for the green field project taken by FLS Denmark.

6th Nov’11 to 1st Oct’12: At JSC Vernebacansky Cement Russia for the green field project taken by FLS Denmark.

12th Jun’11 to 27th Oct’11: At KJS Cement Maihar for the Pyro project taken by FLS Chennai.

10th Nov’10 to 2nd Jun’11: At LSR Cement Slantsy Russia for green field project taken by FLS Denmark.

2nd May’10 to 31st Oct’10: At Prism Cement Satna Line -2 For the green field project taken by FLS Chennai.

4th Feb’10 to 28th Apr’10: At India Cement Mahi Rajasthan for green field project taken by FLS Chennai.

7th Nov’09 to 31st Jan’10: At Zuari Cement (Ital Cementi for green field project in Yerraguntla AP taken by FLS Chennai

2nd Oct’09 to 1st Nov’09: At ACC Barghar Orissa for MH Project taken by FLS Chennai.

6th Aug’09 to 30th Sep’09: At Vasavadatta Cement Sedem for MH Project taken by FLS Chennai.

19th Jan’09 to 30th Jul’09: At JK Mudhol Green field Project taken by FLS Chennai.

20th Jun’08 to 31st Dec’09: At ACC Wadi in Cement Plant Equipment and Process Training.

• BROWN FIELD PROJECTS HANDLED

• At My Home cement conversion of CFG Cooler to CB Cooler supplied by M/s FLSmidth project was completed 3 days before the deadline given by the client.

• At Sagar cement conversion of SF Cooler to new version of Open loop cooler supplied by M/s FLSmidth.

• Upgradation of Raw mill and coal mill brown field project was completed for Mangalam cement.

• ACC wadi single kiln twin preheater 13000 TPD SF cooler brown field project completed.

• OCL line 1 Dalmia cement new version of cooler commissioning was completed.

• LS crusher and LS Stacker upgradation was completed at Picklavaski cement nearby saint Petersburg in Russia. ACADEMIC DETAILS

• EMBA in Business Administration from IIBMS -Mumbai in 2018 with 70%

• B.Tech. (Electrical & Electronics) from Bharath Institute of Science & Technology, Chennai in 2008 with 8.85 CGPA

PERSONAL SNIPPETS

Date of Birth: 2ND November 1985 Languages Known: English and Hindi Passport No. & status: Z4253959 Valid till 2027

Notice period: 30 days; CTC 13.5 lakh/annum

Permanent Address: D.S Regency, Flat Number A201, Lohegaon, Pune: 411047

Contact this candidate