Engineer Quality
Resume:
S. Raja
*********@*****.***
RESUME
S. Raja
S/o K. Subramaniyam
No.22, L K Nagar,
Periyakuppam,
Thiruvallore – 602 001
Phone (m): 996-***-****
** ***** ** ********** ** quality assurance with varies automotive Industries. Handled different quality responsibilities in In-process quality, supplier quality, customer quality with in different companies like Renault Nissan, Sona koya & Delphi TVS.
Skill sets
Engineering Skills
Preparing APQP documents for new development products.
Problem solving approach through 7 QC Tools.
Preparing PPAP documents for new development products.
Preparing SPC for special characteristics.
Doing MSA for new measuring systems.
CALIBRATE the instruments & gauges provided In-house.
Design and order the line gauges & fixtures.
Analyze the customer complaints & in house rejections.
Problem solving approach through 8D
Preparing monthly in-house & customer rejection PPM reports.
Control the process variation with help of control charts
Professional Profile
Company Name:
RENAULT NISSAN Automotive India Private Ltd, Oragadam Sriperumbadur. Kanchipuram-602105
Since 31-05-2010 to Till now
Designation: -
Sr.ENGINEER ( QUALITY ASSURANCE)
My profile:-
a.Process quality assurance
I Had 16 years experienced Process quality Engineer and Including of Part Quality assurance power train unit
I have strong knowledge on Petrol & Diesel Engine assy line
( ZD30-3200L,K9K-1500L,XH2-1500L, XH5-1200L, RBC-1000L,BR-800L)
Green field project handling
New machine Installation & Proving of Assembly line & QC machines like Spark Plug checker, Ignition coil checker, Bare Engine leak tester, Full Engine leak tester, Hot & cooled test bench
Standard Operation Sheet preparation for process
Handling of Shopfloor management GK (Genba – Kantry)
a)Job allocation, b)Job observation, c)5S, d)Safety, e)Cost saving,
f) Skill management, g) Kaizen
Responsible for In-Process patrol inspection
Control the process variation with help of control charts
SPC Study for Critical and Significant characteristics
Handling customer complaints for engine assy
Handling of cop test plan management
Quality defect monitoring, root cause analysis, making report feedback to concern line
Monthly quality report preparation and reporting to top management
Responsible for export engines (Engine Evaluation System – Static)
Responsible for PPM reduction of In-Process rejection
Responsible for In-house rejection concern management
IMS documents preparation
b. Supplier quality assurance - Power train Parts
Supporting preparation & Confirmation of PAPAP documents and validation of PSW documents
Performing Renault Nissans Quality procedures and assure the accomplishment of the expectations of the project milestones
Validation of corrective action plan in expected time (8D report) and ensure no re occurrence.
Identifying high risk suppliers based on the quality ppm and preparing risk supplier improvement plan
Focussing on the risky supplier conversion (from high to mid and low risk level) based on continuous improvements
Handling part concern and on time closure of 8D
Conducting periodical process audits at supplier end and closing the audit points on time
Involving in new product and localization activity, PSW audit and sign off
c. Customer quality assurance
Manage the Market Claims and co-ordination with After sale team
Warranty analysis of Complaints related to engine and gearbox
Coordination with Product / Supplier / Process team to solve the Market concerns
Monitoring of effectiveness in the field corrective action implemented issues
Vehicle plant complaints analysis and co-ordination with in-house process team
Company Name:
SONA KOYO Steering Systems Ltd (EOU), Sriperumbadur.
Since 18-08-2005 to 25-05-2010
Designation: -
ENGINEER (PROCESS QUALITY ASSURANCE)
My profile:-
Process quality Engineer in Steering Column lines. Export oriented unit
I have knowledge on assy line, welding process Manual & Machine (MIG,) .
Responsible for In-house rejection countermeasure (welding rej, assy line rej)
Doing Inspection for MIG Welding
Making reports for assembly line products.
FML (First, middle, last piece) Approval
PDI Approval.
Process problem solving
Reduce in-house rejection.
Welding Process Validation
Calibrate the checking aids like gauges and instruments periodically.
Prepare & Update the Documents in Quality Systems like TPM, TS16949.
Product Performance study,
Process Audit
Product Audit & Layout Inspection
Analyze and Implement countermeasure for Customer complaints.
Company Name:
VIBHAV INDUSTRIES, 175 Sidco Industriul Estates,
Ambattur. 09.07.2004 to 13.08.2005
Designation: -
LINE INSPECTOR
My profile:-
Responsible for giving quality products for achieving the production target in time
FML (First, Middle, Last place Inspection)
Calibration of In-house handing gauges
In coming parts Inspection
Company Name:
DELPHI TVS-DIESEL SYSTEM LTD Sriperumbudur
03.04.2003 to 30.06.2004
Designation: -
TRAINEE (QUALLITY ASSURANCE)
My profile:-
Assembly final Inspection
Line Torque wrench Calibration
Assembly line Audit
Assembly Layout Inspection
Additional exposure:
Member of Group Kaizen activity to reduce supplier PPM,
Member of QC circle team to reduce in house rejection PPM.
Member of Management points improving Team,
Member of Small Group Activity ( Quality level Up )
Special Gauges implementation & Simple Automation.
Achievements
Successfully Completed Installation & Proving of new Assembly line for Renault & Nissan Engine (XH5DR & K9K)
Certification of 10% engine test sampling cost reduction
Certification of appreciation Re-cash activity
Certification of Measurement Evaluator from Nissan motor CO.LTD Japan
Certification of Process Validation Silver Validator from Nissan motor CO.LTD Japan
K9K Diesel engine INDIA Project Achiever Awards from mother plant RENAULT
Won special Award in Kaizen competition 2008 (Company level)
Won special Award in Fourth kaizen Competition CCKC – 2008
EDUCATION QUALIFICATIONS
1.B-Tech in Mechanical Engineering
J.R.N Rajasthan Vidyapeeth University
Udaipur.
2.Diploma in Mechanical Engineering
First Class – 82%
Sri Krishna Polytechnic,
Arakonam.
3.Higher Secondary (+2)
K.E.N.C Govt Hr Sec School,
Thiruvallur.
PERSONAL PROFILE
Name : S. RAJA
Father’s Name : K. Subramaniyam
Date of Birth : 06-12-1981
Sex & Martial Status : Male, Married
Languages Known : Tamil, English
Current CTC : 9.45L
Hobbies : Listening Music, Reading Books, Playing Cricket
The above – Furnished details are true to the best of my Knowledge.
Thanking you
Date: Yours truly
Place: Thiruvallur (S. RAJA)
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