Engineer Quality

V.THIYAGU

Contact: +** - 978**-*****

E-Mail: ************@*****.***

Linked In: http://www.linkedin.com/in/thiyaguvenkatesan Quality-focused professional in quest of challenging assignments in Quality Assurance & Control with an organization of high repute

PROFILE SNAPSHOT

A result-driven professional with nearly 12 years of experience in:

~ Quality Assurance & Control ~ Auditing ~ Inspections

~ Vendor Development ~ Documentation ~ Liaison & Coordination

Currently associated with FLSmidth Private Limited, Chennai as Quality Assurance & Control Lead Engineer

Demonstrated experience in managing quality functions in-coming, in-house and supplier assurance and proven success in implementing quality functions

Adept in enhancing the process operations and thereby achieving the required quality level in the products

Skilled in designing / streamlining processes to facilitate robust quality management systems

Demonstrated excellence in managing the production operations on day-to-day basis, conducting work study and ensuring proper yields & quality of product

Well versed with Mining, Foundry & Bag filter equipments, Measuring Instruments, Indian Standards, American Standards and ISO Standards

An effective communicator with good planning, coordination and analytical skills CORE COMPETENCIES

Involved in quality management system, reporting non-conformances, identifying root causes and effectively implementing corrective actions

Ensuring adherence to quality standards, maintaining all related documents as well as practicing the quality standards with key emphasis on improving quality and improvement opportunities

Suggesting alternatives for improving and enhancing the services standards and carrying out review of systems to further improve quality

Taking stringent quality measures including preparation / maintenance of necessary documents and conducting audits to ensure compliance with standards

Implementing quality tools to ensure process capability per specification requirements, monitoring by control plan preparing and implementing improvement and corrective action plant

Identifying areas of quality failures and taking steps to rectify the system wide preventive & corrective actions to avoid the reoccurrences

ORGANISATIONAL EXPERIENCE

Oct’2012 to Till Date FLSmidth Private Limited., Chennai Growth Path:

Apr’18 to Till Date Senior Lead Engineer - Quality Assurance & Control Oct’12 to Apr’18 Lead Engineer - Quality Assurance & Control Key Result Areas

Responsible for:

Monitoring Quality control and inspection activities at shop floor and vendor premises.

Inspection activities carried out in material handling equipments like Mining, Bag filters (filter bag & Cage) Foundry, Impeller pump assemblies and Press tool components.

Ensuring the product conformance with Project requirements.

Review the subcontractor Welding documentation (WPS, PQR, NDT procedures...)

Review & ensuring the material check of raw material & inward goods.

Ensuring that proper QC records are maintained

Welding inspections & Welder qualification at sub-contractor premises.

Monitoring inspection calls register and records.

Monitoring inspection rejection rate, and perform effective reporting

Issue and review NCR related to Non-conformance whenever necessary (same for deviation/Concession requests)

Performing visual inspections on welded products and structures in progress and on completed jobs

Also entitled to conduct Painting and/or Coating inspections

Involved in Non Destructive Testing (NDT)of welding & Cast parts.

Preparation of QAP, QCP, ITP for all product inspection activities.

Involved in Pump & Air Separator Assembly and inspection activities

Handling the activates of performing inspection of the following: o Mining equipments such as Wedge wire screen consumable products Centrifuges & spares Assembly. o Filter Bag House Fabrication, Filter Bags design & inspection such as Polyester, Aramid & Glass Pulsejet bags & Reverse air bags inspection.

o Filter Bag house support cage Manufacturing & inspection such as star & split type cages. o Cement mineral equipments such as Kiln spares, Support Roller Assly, Hi-Chrome cast pump assembly inspection, etc.

Highlights:

Expertized in handling of Measuring instruments & drawing control.

Manufacturing techniques & On-job setting techniques for the products.

Expertized in handling of ISO & OHSAS certification Audits.

Involved in Kaizen, Process control (SPC) and Root cause analysis etc,

Played a major role in handling the Inspection of Machined parts, Fabrication & Assembly PREVIOUS EXPERIENCE

Aug’2011 to Oct ’2012 Diamond Engineering (P) Ltd., Chennai as Production/Quality Engineer Key Result Areas:

Executed the inspection of:

o In-process stage at shop floor

o Bucket Elevator Assembly at shop floor

o Equipments like Shafts, Hubs, Base Frames and all type of machined components

Handled the preparation of Inspection reports for finished products

Supervising the first pass yield for shop floor, vendor, bought out items and customer inspection

Spearheaded the activities of:

o Coordinating with customer and third party inspection agency for performing the inspection o Analysing & assessing the vendors development activities by carrying out vendor audits periodically Highlights:

Expertized in handling of Measuring instruments & drawing control.

Manufacturing techniques & On-job setting techniques for the products.

Played a major role in handling the Inspection of Machined parts, Fabrication & Assembly PREVIOUS EXPERIENCE

Oct’2008 to Aug ’2011 RC Dass Engineering (P) Ltd., Chennai as Production/Quality Engineer Key Result Areas:

Executed the inspection of:

o In-process stage at shop floor

o Hammer Crusher & Kiln Bearing Assembly & Membrane Coupling assembly at shop floor o Equipments like Shafts, Castings, Hubs and all type of machined components

Handled the preparation of Inspection reports and final booklets for finished products

Handled the Manufacturing process and production activities in the shop floor.

Supervising the first pass yield for shop floor, vendor, bought out items and customer inspection

Coordinating with customer and third party inspection agency for performing the inspection Highlights:

Handling of Measuring instruments & drawing control.

Manufacturing techniques & On-job setting techniques for the products.

Played a major role in handling the Inspection of Machined parts, Fabrication & Assembly

Man power Handling and supporting Production functions. CERTIFICATIONS

Successfully completed following certifications on: o NDT Qualification ( ASNT Level II ) :

Radiography Testing Level II at ISNT

Liquid Penetrant Testing Level II at QTech

Magnetic Particle Testing II at QTech

Visual Testing Level II

o Internal Auditor Training on ISO 9001-2015 & OHSAS 18001:2007 certified by Bureau Veritas o Internal Auditor Training on ISO 9001-2008 & OHSAS 18001:2007 certified by Det Norske Veritas o Certification for OHSAS & ISO implementation in 2018 o Certification for Kaizen Excellence in excels & shop floor improvements. o Underwent statistical process control, MSA & control charts at FLSmidth by CII. o Certification for Implementation of 5S & Convention at Shop floor in 2017 by QCFI. o Certification of Appreciation for Quality Excellence in Manufacturing in 2017. o Certification of Code of Business Conduct in Manufacturing in 2016. IT SKILLS

Softwares: PRO-E and Auto-CAD

Applications: MS Office (Word & Excel) and Internet Applications ACADEMIC DETAIL

B.E. (Mechanical) from Sriram Engineering College (Anna University) in 2008.

Diploma in Mechanical Engg. (D.M.E) from Sriram Polytechnic College in 2005 with 75% PERSONAL DETAILS

Date of Birth: 10/03/1986

Address: No.190B Muthumariamman Koil St, Periyar Nagar, Tiruttani, - 631209. Thiruvallur Dist.

Languages Known: English, Tamil

IN PLANT TRAININGS

Organization: Electric LOCO Shed, Arakkonam (Southern Railway) Period: June 2006

Description: In plant Training

Organization: Brakes India Limited, Sholinghur

Period: June 2007

Description: In plant Training

Organization: BHEL, Boiler Auxiliaries Plant, Ranipet Period: July 2007

Description: In plant Training

ACADEMIC PROJECTS

Title: Design of Hydraulic Test Rig for Axial Fan Servomotor Assembly Period: 01/2008 - 02/2008

Description: The project deals with checking the angle of tilt of the axial fan. As the existing setup occupies large area and consumes more power. Thus the new design over comes its limitations, by reducing the area, time and power consumption.

Intermediate Project (Pre-final Year)

Title: Design & fabrication of Solar water Heater

Project work at Diploma course

Title: Design And Fabrication of Automatic stamping process with PLC.

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