Power Plant, Fertilizer Plant,Oil&Gas Mechanical Maintenance

Arumugam Chinna Pitchai

Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step with 23 ***********@*****.*** +91-915*******

CORE COMPETENCIES

SOFT SKILLS

EQUIPMENT PURVIEW

Hands-on experience in maintenance of:

Granulator, Over Size and Micro Pulvariser,

PCR (Pipe Control Reactor ), Reactors, Inter

Cupola

PROFILE SUMMARY

Rich experience in managing maintenance of a wide range of machinery & equipment; implementing process and safety enhancement techniques across Power Plant, Fertilizer Plant, Desalination Plant, RO Plant, Phosparic and Sulfuric Acid Plant, Carbon plant, Bagging Plant, Ammonia Storage, Material Handling Plant, Centrifugal Casting and Finishing Plant

Expertise in enhancing the reliability & productivity of machinery, ensuring maximum equipment availability, balancing maintenance & production line

Skilled at managing technically advanced, cost-efficient & state-of-the- art-production systems to ensure top & bottom-line profitability

Skills in implemented Standard Maintenance Practices & Condition Monitoring, conducted RCA and took corrective actions; provided assistance in Real-Time Plant Shutdown, Start-Up & Upgrade Process and troubleshooting issues

Hands-on experience in Fault Analysis & Rectification, Spare-Parts / Inventory Control and Energy Management/ Savings

Proficient in maintenance, modification & up keeping of various equipment by adopting modern methodologies complying with quality standards

Resourcefully managed maintenance goal setting, activity scheduling and work allocation to ensure measurable goals, proper workload distribution, goal satisfaction and effective staff management

Experienced in planning and effectuating preventive, corrective and breakdown maintenance schedules of numerous equipment; effective in ensuring minimum breakdown, thereby resulting in increased uptime and equipment reliability

Insightful knowledge and hands-on experience in Vibration Analysis, Laser Alignment Equipment, S.A.P., JD Edwards- People Software, Hydro Testing, Process Safety Management System- PSMS and Total Quality Management -TQM

CAREER TIMELINE

Continuous Process Improvement

Project Execution & Management

Quality & Safety Management

Strategic Planning

Dec’12-Nov’19

Collaborator

Communicator

Planner

Change Agent

Apr’08-Apr’12

Mar’97-Apr’08

Mar’95-Mar’97

Plant Maintenance

Hi-tech Carbon, Chennai

Budgeting & Cost-control

Regulatory/Statutory Compliances

years of experiencex targeting assignments in Plant Maintenance with a leading organization Pumps,valve, Compressors, gearbox, Boiler,

Turbines, Heat Exchangers, Fan and blowers,

Agitator,Mechanical Seals, Cooling towers,

Conveyor ( flat,pipe and screw ),Screw feeder

Elevators, Belt filter, Ball Mill, Rotary Drier & Mixer ( rubber mixer ), Ship Loaders,

Furnace, H.O.T & mobile Cranes,Hoists, Storage

Tank, hydraulic power pack, Re-claimer,Pipe

lines, steam ejector

WORK EXPERIENCE

Dec’12-Nov’19 Qatar Fertilizer Company QAFCO, Missieed, Qatar as Mechanic Technician, Plant In- Charge Apr’08-Apr’12 Hi-tech Carbon, Chennai as Senior Technician/ Senior Supervisor Mar’97-Apr’08 Coromandel Fertilizer Limited, Chennai as Senior Technician/ Supervisor Mar’95-Mar’97 Electro Steel Casting Limited, Chennai as Maintenance Supervisor Key Result Areas:

Acted as an In-charge and planned, organized, & controlled end-to-end maintenance of various equipment; conducted necessary Hydro Testing and inspections at project sites to ensure operational effectiveness of Plant & Machinery

Maintained Power Plant, Desalination Plant, Bagging Plant, Ship Loader, Loading Arm For LPG and Ammonia, Conveyor System (including Pipe Conveyors), Ammonia Storage, Ship Loaders and Utilities

Ensured adherence to quality systems, maintained requisite documents to ensure complete in-process quality & improvement in process capabilities; provided guidance and recommended improvements on manufacturing methods to reduce errors

Supervised maintenance activities, worked out various operation requirements with respect to mechanical equipment, instruments, manpower, services and ensuring timely completion of job orders

Implemented plans & schedules for maintenance operations (Preventive and Breakdown) and annual turnarounds with focus on optimum utilization of manpower and material

Assembled and disassembled equipment in workshop; executed commissioning, laser alignment, condition monitoring and vibration analysis

Engaged in regular inspections to prevent accidents, adhered to safety norms, work risk assessments by implementing 5s System; prepared & followed SOPs

Prepared detail specification of all type of equipment and tender specifications which were essential for procurement for any project or running plants

Minimized downtime, improved operational effectiveness & ensured smooth uninterrupted operations of Utility / Process sections with optimum utilization of budget

Troubleshot and conducted Root Cause Analysis (RCA), implemented corrective actions & suggested improvements to eliminate recurrence of breakdowns

Managed resources to perform maintenance activities in a cost-effective manner, dealt with Procurement Department and suppliers for timely delivery of spares and materials required

Executed cost saving techniques / measures to achieve substantial reduction in O&M expenditures and worked within the budget; developed and negotiated with global/local suppliers for procuring all plant and machinery components, items, with QCD

(Quality, Control & Delivery) parameters

Liaised with top management for evolving strategic vision, driving change, infusing new ideas and took business performance and productivity to the next level

Followed work permit system in the field; liaised with statutory & regulatory bodies as per the plant requirements and clearances

Mentored and built teams to enhance the plant maintenance operations; collaborated with various cross-functional teams EDUCATION

PERSONAL DETAILS

Date of Birth: 27th May 1975

Languages Known: English, Tamil and Hindi

Address: 9/11, Kurinji Street, Girija Nagar, Ernaavur, Chennai, Tamil Nadu 1994

Diploma in Mechanical Engineering from V. Ramakrishna Polytechnic, Chennai, Tamil Nadu

. Participtated in tool box meeting

( Rotary )

( Rotary )

Skype address - arumugamc54

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