Mechanical Design Engineer
Resume:
Sri Teja Vemireddy
Edison, New Jersey
****.*****@*****.***
Product Development Engineer with extensive experience in Design and Development of components in Medical and Aerospace domain. Having valid Work Authorization, Green Card to work in USA.
Experience Summary
•Product Development Engineer with more than nine years of experience providing Product development technical design support on mechanical products, machine parts and engineering components for global manufacturers.
•Strong technical experience in Design control process of New product Development from Preliminary design phase to Detail design phase.
•Design for Manufacturability (DFM) analysis, Design Failure Mode Effective Analysis (DFMEA)
•Experienced in working with integrated product teams (IPT’s) and multi-tasking.
•Expertise in Modeling, Assembly and product definition.
•Reverse engineering, Legacy conversion, CAD Format (IGES, Step)
•Geometric Dimensioning & Tolerance (GD&T) ASME Y14.5M, Tolerance stack up.
•Design Methodologies and Manufacturing processes.
•Design and drafting of Sheet metal, Casting and Forging components.
•Knowledge in ISO and FDA regulations.
•Expertise in Project documentation, Design specifications, ECO, SOP’s, Design review, Design history files, Requirement traceability matrix as per company standards.
•Verification and Validation activities planning and reporting
•Working knowledge of SAP.
•Medical Device Regulations ISO 13485, 21CFR 820
•Manufacturing environment and Quality inspection in Tool room.
Technical Skills and Expertise
CAD : Unigraphics NX11, Solid works, and Autocad
PLM/PDM : TCE (Team Center Engineering), SAP
Office : Word, Excel tools, PowerPoint, Microsoft Project
Languages : C, C++
Quality : 6 sigma
Educational Qualifications:
Bachelor’s in Mechanical engineering, 2003 from Jawaharlal Nehru Technological University, India.
Certification in Unigraphics and Solid works.
Training in Problem solving process (PSP), Corrective and preventive action (CAPA)
Professional Experience:
Beckton Dickinson, Franklin lakes NJ Feb 2020 to till date
R&D Product Development Engineer
. Supporting BD Injection systems to identify robust engineering solutions to ensure high level of quality with the injection and anesthesis product portfolio.
NOBEL Biocare, Mahwah, NJ March 2017 to April 2019
Danaher corporation
Product Design Engineer
•Mechanical engineer responsible for Design of Implant kits, Digital dentistry and Prosthetics.
•Daily management of projects including enforcing timelines, tracking issues, and mitigating risk
•Interface with KOLs to develop robust user needs and design requirements
•Collaboration with SMEs to write and implement design specifications
•Plan, perform and report of design verification and validation activities
•Mitigation of risk; market based risk analysis, design FMEAs.
•Leading CAPA, problem solving and Kaizen activities.
•Detail designing of Products according to the company’s Design control and Idea to Market process, responsibilities starting from the Development and leading up to the release of the final systems and component specification.
•Responsible to act as a general point of knowledge for technical expertise in the company's products, responsible for product concepts, technical drawings and creating of technical documents and specifications like SOP’s, Product SPE’s, REQ’s, Engineering change orders ECO’s better process improvement, SOP’s, Labeling procedures and changes, Idea to market tools and collaborates closely with manufacturing sites
•Working on creating SOP’s, GEN documents, SPE, KGM and all the required relevant Standard documents in the process of finalizing the product to the market.
•Make sure the product designed is feasible with multiple manufacturing Inlab sites 3Shape and DTX.
•Assembly/testing of prototypes for design optimization, prior to release to manufacturing
•Handled completed ownership of Crown on Base projects
•Demonstrated ability to partner with cross functional teams to move project through all phases of Development and sustainment.
BE Aerospace (Rockwell Collins) Aug 2013 to June 2014
Senior Product Design Engineer
•Senior design engineer responsible for Design and Drafting of aircraft interiors and structure, leading organizational initiative to improve deliverables quality and to maintain the customer satisfaction by targeting schedule and cost performing index.
•Aerospace Interiors design for B777 and A330 (BOEING & AIRBUS)
•DFM/DFA, design is optimized for Cost, Quality and Performance.
•Design and Drafting of Aerospace interiors (cabins, monuments)
•Worked on updating Aircraft Structures/frames, design of sheet metal components.
•Design of Retrofits and Cabin interiors and monuments.
•Customization of LOPA (Layout of passenger accommodation).
•Working with Manufacturing and Quality teams.
Pratt & Whitney America
NGPF- MID TURBINE FRAME (MTF) June 2006 to Aug 2012
Tech Lead
•Working as designer in IPT for all the Design Jobs supporting Turbine, Mechanical and external modules of Pratt & Whitney America engines.
•Executing various types of engineering changes Class I, Class II design jobs related to multiple PWC engine programs.
•Responsible to create design solutions for the Design Jobs by coordinating with specialist departments like analysis, manufacturing, reliability, Cost &Weight etc. to ensure that the design definition meets all targets in the required time scale.
•The design definition include all fits, clearances, wall thicknesses, special tightening torques and assembly procedures, critical dimensions and KPC's (when applicable), notes concerning construction, materials, surface and heat treatments, special material removal processes, necessary to define the design intent.
•Prepare design review meeting presentations and seek necessary approvals for the design definition acceptance at different passport gates.
•Prepare a validation plan to substantiate the design and seek approval from Program Managers of respective engine models.
•Responsible for creating and maintaining documentation in design job folder that includes Design summary Memos, assembly layouts, Design Markup prints, AFS Validation sheets, Trial fit, Mistake proofing, Design Approval sheets, BOM, FMEA, RRCA.
•Responsible for Drafting work, including forging drawings, manufacturing drawings, complete assembly drawings.
FT4000 – FT4000 LPT and HPT Case
The objective of the task is to provide Conceptual to Detailed design for the lower/High pressure Turbine components such as Case, Air inlet valves, Fuel Nozzles, case pads and Heat shields.
Responsible for providing Conceptual Design based on Structural requirements, Ease of Assembly and Manufacturability.
•Performing Design Calculations (bolt and clamp joints) and Stack-up analysis
•Creation of Assembly Models, Sequence for study of Interferences and Clearances.
•Creation of Design Review Documents and Design Substantiation memos
•Creation of Interface Documents by Co-ordination with different Design teams and Vendors.
•Co-ordination with Manufacturing Vendors to optimize the Design for manufacturability.
•Co-ordination and Leading a team for all design Activities and guiding the team.
•Creating manufacturing drawings and Quality checking of the Drawings to make sure that drawing has met all the Design requirements.
Eicher Engineering Solutions Aug 2005 – June 2006
Design Engineer
•Design of Progressive Die Assembly, component for General Motors (GM). Project contained a total of 13 stages, which included operations like Stampimg, Bending, piloting, trimming, drawing, flange, restrike, piercing and cut-off. Knowledge of press tool design.
•Design Intent Engineering - Project involved nonparametric to parametric models. Given Input data was in IGES format, built up a solid model using the Advanced Solid and Surface modeling options; for the plastic parts, checked for drafts and analyzed the deviations between the geometries allowing it to pass the Examine Geometry which included consistency, tiny objects and other checks.
•Creation of checking and welding fixtures in Pro E for the automobile parts.
•Quality inspection of the manufactured components in tool room and updating the data in the documents and implementing best practices in manufacturing.
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