Quality Management
Resume:
Ayman El-Halawany
Objective
To utilise my knowledge and experience that I have accumulated from
my long operational and Quality length of service. Key Strengths
Process Improvement
Leadership
Operations and Quality Management
Quality Systems
Statistical Analysis
Team Work Player
Career History
[1
st
Aug 2010 – Present]
LEONI AG – Freezone, Nasr City, Cairo, Egypt.
Segment Leader
Job Responsibilities:
Responsible on the achievement of the production plans efficiently and “Right first time”
Managing the production line team (Quality, process, production, training, maintenance and production planning)
Monitoring the compliance of the production line to the LPSplus principles
Member of the LPSplus target agreement, Supply Chain Management and previously Collaboration and Leadership elements groups.
Submit Budget forecast for the production line requirements and ensure compliance to the current budget for YTG.
Responsible on the Material Management and waste reduction projects within the WIP seeking optimum
utilization.
[15
th
Nov 2009 – 1
st
Aug 2010]
LEONI AG – Freezone, Nasr City, Cairo, Egypt.
Supplier International BU Quality Manager
48 Moaweya ebn Aby Sofian -
South of the Academy-A New
Cairo, Cairo, Egypt
Phone: 002*********
Cell. : 002***********
E-mail: ***************@*****.***
Job Responsibilities:
Handle daily Process audits on the assembly line
Gather line defect analysis from segments quality engineers to discuss within the factory review meetings.
Train and monitor quality engineers to achieve customer requirements.
Monitor and analyse factory figures to ensure compliance with targets.
Managing preparations for customer visits and audits;
Interface with customers, managing complains, containments at their plants.
Project Quality Member for several New Product
Introduction and transfers
Manage and contribute in several improvement projects.
[Jan 2009 –Nov 2009]
IDACO Egypt – 6
th
of October, Cairo, Egypt.
(Egyptian automotive Harnesses local market leader and first Egyptian VW Supplier)
Quality Manager
Job Responsibilities:
Responsible on all quality control activities within the company.
Responsible on Testing, inspection and packing processes.
Responsible on all Quality, environment and saftey systems, system and process audits, documentations and their approvals.
Responsible on customer problems resolutions within the organization.
Quality member for all new projects implementation and commercial quotation.
[July 2007 – Dec. 2008]
Schenider Electric Egypt – 10
th
of Ramadan, Cairo, Egypt.
(French company specialised in the Marketing, Sales, Distribution and manufacturing of electrical and automation components and solutions)
Processes and Systems Quality Manager
Job Responsibilities:
Responsible on verifying the level of compliance of the organisation to the ISO, Regulatory and organisation requirements.
Support the organisation to follow up it’s corrective, preventive and improvement action plans and to monitor their progress.
Initiate and monitor process development plans through the organisation.
Support the organisation to maintain its customer required certificates (ISO 9001:2000 / ISO 14001:2004).
Managing and contribute with the internal audit team members during the internal audit campaigns.
Responsible on monitoring the offer creation process Quality, and the regional services center quality to ensure that both new products development and customers feedback are analysed, monitored and controled for process improvement.
[1
st
May 2006 – 15
th
July 2007]
LEONI AG – Freezone, Nasr City, Cairo, Egypt.
Segment Leader
Job Responsibilities:
Responsible on the achievement of the production plans efficiently and “Right first time”
Managing the production line team (Quality, process, production and production planning)
Monitoring the compliance of the production line to the lean manufacturing principles
Submit Budget forecast for the production line requirements and ensure complaiance to the current budget for YTG.
Member of the LPS plus material management element group.
[1
st
Jan 2006 – 1
ST
May 2006]
LEONI AG – Freezone, Nasr City, Cairo, Egypt.
Senior Quality Engineer
Job Responsibilities:
Handle daily Process audits on the assembly line
Gather line defect analysis from segments quality engineers to discuss within the factory review meetings.
Implement and monitor LPSplus (LEONI Productivity system) elements within work organization;
Train and monitor quality engineers performance to achieve
“Right first time”.
Monitor and analyse factory figures to ensure compliance with targets.
Managing preparations for customer visits and audits;
Handling and maintaining ISO/TS16949 requirements and TUV Germany audits.
Quality core team member in FORS implemntation project.
[1
st
May 2005 – 1
ST
Jan 2006]
LEONI AG – Freezone, Nasr City, Cairo, Egypt.
Vendor & Quality Assurance Engineer
Job Responsibilities:
Vendor quality Activities.
Coordinating supplier concerns
Components and Cables Inspection
Assure dealing with approved suppliers and materials.
Handling and participating in Internal System and Process audits.
[18
th
February 2004 – 1
st
May 2005]
LEONI AG – Freezone, Nasr City, Cairo, Egypt.
MGRover & CV BU’s Quality Engineer
Job Responsibilities:
Handle daily process audits on the assembly line;
Analyse line defects and organize necessary meetings to find solutions using several problem solving technics;
Ensure compliance to customer specifications
Handling and issuing supplier concerns and quality reports
Handling customer concerns by making the necessary containment actions, finding roote cause, make sure that corrective and preventive actions are implemented
Handling and maintaining ISO/TS16949 requirements
[19
th
October 2003 – 1
st
January 2004]
GALVA Metal (Cold Rolled, Galvanized and Prepainted Sheets), Cairo, Egypt
Process & Operation Control Engineer
Job Responsibilities:
Issue and monitor maintenance schedules
Preparing a maintenance plan for all machinery, equipment & utilities
Create complete anaylsis for data collected
Create daily, weekly & monthly production plan,
Coordinate between sales and production to achieve scheduled customer requirements
Internships
[1st August 2002 - the 30
th
of september 2002]
Daimler Benz Unterturkheim,
Stuttgart, Germany
Responsibilities:
Office training in power systems division and truck division.
Truck transmission durability tests and determination of transmission drag power.
Joint intensive researches for characteristic maps of transmission fluid pumps.
Transmission synchronization tests.
Formalization with standard data processing tools.
Bolt design.
Create a new method to visualize power train strategies for trucks.
Analyzing a complex relationships between power systems, vehicle models, chassis types, drive configurations, cross vehicle weight, legislations and market requirements. Training Courses
CPIM Training (In Progress)
Leadership and team building training (2 weeks training).
Six Sigma Green Belt Training
ISO 9001:2000 Lead Auditor – May 2008.
ISO/TS 16949 Internal Audit (certified),
Motivation Skills Workshop – March 2007
Quality techniques workshop session.
ISO 14001:2004 Lead Auditor – October 2007.
Leadership and conflict management
Interviewing Skills for non HR People (2 days) – May 2005
Time Management (2 days) – March 2005.
Creative Problem Solving and Decision Making
German Language courses “7 Levels” – Goethe Institut. Education
2018 – 2020 MBA Major General
Arab Academy Cairo, Egypt
1998 – 2003 BSc. Of Engineering Majored in Design & Production Ain Shams University Cairo, Egypt
1985 – 1998 High school Degree
Lycee La Liberte School, Heliopolis, Cairo, Egypt
Languages
English: Fluent
French: Very good
German: Basic
Arabic: Fluent
Abroad
Professional
Experiance
Morocco Visit hosted by Rainer Kort “SI BU Manager” for PQ46 project pre-transfer evaluation and audit.
Project Review with VolksWagen Group Purchasing and Quality team in Wolfsburg.
Training in Tunisia on FORS from a quality prospective.
Romania (Arad) for R25 project transfer handover.
Vendor Quality Activity transfer.
T5 track support at LANDROVER in UK
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