Engineer

Location:

Posted:

August 28, 2020

Resume:

JOB OBJECTIVE

Seeking a position to utilize my skills and abilities in the Oil & Gas / Power Plant / Petrochemical-Refinery field as a Quality Assurance and Quality Control Engineer that offers Professional growth while being resourceful, innovative and flexible. To commit myself to my Employer and my Organization and co-operate with my superior and my fellow workers for the betterment of the organization.

SUMMARY

A Dynamic Professional with overall 7+ years of work experience in the field of Inspection & QA/QC for all the activities pertaining Piping, Fabrication & Installation in major international construction project including Power Plant, Oil & Gas Industries including Refineries.

Experienced with ASME Sec V, Sec IX, Sec II-Part A & C, ASME 31.3, ASME 31.1, API 650 codes and standards.

Proficient in undertaking testing, internal auditing & identifying defects and making relevant modifications to ensure smooth operations of process and maintain quality.

Successfully executed many projects like Shuweihat S3 IPP (SAPCO)-Ruwais-UAE, West Qurna Phase II project-Iraq, Reliance J3 project-Jamnagar-India, Chennai Petroleum Corporation Limited Shutdown-India, Sohar Refinery Improvement project-Oman, Socar Polypropylene project-Azerbaijan.

Effectively handled major clients like Daewoo E&C, Seimens, Samsung Engineering & Construction Ltd, Lukoil, Reliance Industries Limited, Petrofac, Daelim, Kinetic Technology-Marie Tecnimont.

Possess excellent communication, interpersonal, analytical & problem-solving skills.

Co-ordinating and Supporting Management in recruitment process.

All Quality deviations and Non-conformance reporting to the Project Quality Manger.

TECHNICAL CERTIFICATIONS

CSWIP 3.1 register no: 3108202

American Society of Non-Destructive Testing Level II: RT, UT, MT, PT, RTFI

QMS Lead Auditor ISO 9001:2015 from BSI, Certificate no.: ENR-00314340

ACADEMIC QUALIFICATION

2012 BE (Mechanical Engineering) from Anna University - CHENNAI

CORE COMPETENCIES

Develop and Implement Project Specific Quality Plans, inspection and Test Plan, Quality risk assessment and recommend proper quality measures.

Co-ordinate, monitor, conduct and record all inspection test as per contract plan and Specification.

Develop written procedures for quality assurance/quality control and ensure distribution of all quality documentation.

Manage and control all QA/QC documents of entire project including certificates, calibration test results, inspection request, non-compliance reports and site instruction/observation, permanent materials delivered and other QA/QC documents.

Ensure that internal Non-Conformance report (NCR) is raised if the work has deviated from the contract specification or quality standards/company policies.

Can review different kind of engineering drawings (PDF’s, P&ID, piping isometric and fabrication and erection drawings).

Overseeing project activities starting from the stage of conceptualization till execution including feasibility & optimization, pre-assessment & implementation

Carrying out Piping, Tank, Welding & NDT inspection activities within approved procedures & standards and as per as per Inspection & Test Plan (ITP)

Generating inspection reports & documentation on the basis of analysis to keep a track of all the activities of the organization

Dealing with scope, time, schedule, quality, resource & risk associated with the project

Carryout Internal Audit at the site as scheduled in the Project Audit Plan (PAP).

Experience in Mechanical completion clearance and final walkdown

Co-ordinating the construction team to clear the Punch list items.

Involving in Pre-commissioning activities

Preparing and reviewing the project documentation as per the Sub-system & System

Preparation and review of Project Handover documentation to the Company

Executing the Quality plan as per the Technical Data sheets

Piping and Oil storage Tank’s Test package preparations and review and witnessing.

ORGANIZATIONAL EXPERIENCE

(1) S-TANK ENGINEERING, OMAN

Project Title: DUQM REFINERY PROJECT-2

Post Held: QA/QC Engineering

Client: SAMSUNG PETROFAC JOINT VENTURE

Owner: DUQM REFINERY

Period: APR’19 – JUN’2020

Role

Provide technical support to Project management in resolving problems concerning inspection methods and procedures of completing works within the scope and intent of applicable codes and standards.

Experience in verification of records, material inspection, mill test certificates, final inspection of material receiving inspection of fabrication shop, witnessing of Tank materials as per code and standards.

Verify heat number, inspection during fabrication and erection such as Tank materials, pipe cut length, edge preparation, fit-up, branch connections, valve connections, flanged joints, bolt, nuts, washer, gasket and tolerances cleaning requirements.

Review and implementation of WPS according to the project requirements.

Review, approval and issue of job clearance card for welders according to their qualification done by approved third party company.

Monitoring:

Welding parameters during welding

Drawings and ensuring fabrication as per ISO drawings

PWHT charts cooling & heating rate, soaking period as per the specification and approving the charts

MTC and correlation with standards & specifications

Correctness of welding consumables and proper baking / storage

NDE(RT/MT/PT/UT) witnessing and interpretation as per API-650 Atmospheric oil storage tanks.

Preparation and Submission of Hydro-Test package of Atmospheric oil storage tank

Ensure compilation of quality records inspection test procedures/report quality dossiers.

Carryout Internal Audit at the site as scheduled in the Project Quality Plan (PQP).

Co-ordinate with the site in-charge for inspection & meeting about quality problems including the closure of Non-Compliance report with proper corrective actions.

Reviewing the hydro test packages and ensures all inspection/test completed and all reports/documents in place before approval of the packages prior to the pressure test.

Line checking and verifying and clearing the punch item before the pressure test.

Witnessing the pressure test (hydro, pneumatic and service tests) activities and reviewing the test reports.

Understand, adhere and fully comply to QHSE policies, rules and procedures.

(2) USTAY CONSTRUCTION AND CONTRACTING COMPANY, AZERBAIJAN

Project Title: SOCAR POLYMER

Post Held: QA/QC Engineer + Indian Representative (HR-Dep)

Client: K.T(TECHNIMONT)

Owner: SOCAR POLYMER

Period: Nov’16 – July’18

Role

Provide quality assurance and quality monitoring for capital projects to ensure that contractor’s quality personnel and processes are effective.

Review Client Quality obligations and ensure it.

Review quality inspection personnel qualification and training requirements.

Develop written procedures for quality assurance/quality control and ensure distribution of all quality documentation.

Participate in Kick-off, pre inspection meetings and project quality meetings.

Assisting in preparation of Inspection formats, procedure and QCP’s and submitting.

Reviewing of welding procedure specification and witnessing welding procedure qualification test and welder performance qualifications to ensure compliance to the able code, approved drawings, procedure & specifications.

Controlling the welding joints as per Isometric drawings and preparation of weld maps.

Controlling and reviewing the NDT requirements as per Project specification and reviewing reports.

Ensure compilation of quality records inspection test procedures/report quality dossiers.

Carryout Internal Audit at the site as scheduled in the Project Audit Plan (PAP).

Preparation of welder performance reports on weekly basis.

Ensure that internal Non-Conformance report (NCR) is raised if the work has deviated from the contract specification or quality standards/company policies.

Co-ordinate with the site in-charge for inspection & meeting about quality problems including the closure of Non-Compliance report.

Attending line walk/check for confirmation of the punch items (pre and post pressure tests) and preparing additional punch items if necessary.

Reviewing the hydro test packages and ensures all inspection/test completed and all reports/documents in place before approval of the packages prior to the pressure test.

Line checking and verifying and clearing the punch item before the pressure test.

Witnessing the pressure test (hydro, pneumatic and service tests) activities and reviewing the test reports.

Witnessing of cleaning, drying, flushing and pigging activities in pipe lines prior to the tie-in and reviews the reports.

Verify and close out punch list items and inspection of re-instatement activities.

(3) PETRON GULF LLC

Project Title: SOHAR REFINERY IMPROVEMENT PROJECT, Oman

Post Held: QA/QC Engineer

Client: DAELIM PETROFAC JOINT VENTURE

Owner: SRIP-ORPIC Project, Oman

Period: Jun’16 – Nov'16

Role

Identifying project requirements and ensuring its implementation with review of Process Piping drawings.

Verifying and reviewing welding consumables test certificates and monitoring the preservation, storage & handling of electrodes and calibration status of electrode backing and holding ovens.

All Inspection activities of Piping likes field welding inspections, Final walk-through inspection for hydro release as per B31.3 Process piping.

NDE(RT/MT/PT/UT) witnessing and interpretation as per the B31.3 Process piping.

Reviewing the hydro test packages and ensures all inspection/test completed and all reports/documents in place before approval of the packages prior to the pressure test.

Line checking and verifying and clearing the punch item before the pressure test.

Witnessing the pressure test (hydro, pneumatic and service tests) activities and reviewing the test reports.

Witnessing of cleaning, drying, flushing and pigging activities in pipe lines prior to the tie-in and reviews the reports.

Verify and close out punch list items and inspection of re-instatement activities.

(4) L&T Hydrocarbon Construction and Piping

Project Title: J3 Project, Jamnagar

Post Held: QA/QC Engineer

Client: Reliance Industries Limited

Owner: Reliance Industries Limited

Period: Oct’15 – May’16

Role

Interpret drawings, prepare, review and oversee the execution of visual inspection and NDT test plans.

Experience in verification of records, material inspection, mill test certificates, final inspection of material receiving inspection of fabrication shop, witnessing of Piping materials as per code and standards.

Verify heat number, inspection during fabrication and erection such as pipe cut length, edge preparation, fit-up, branch connections, valve connections, flanged joints, bolt, nuts, washer, gasket and tolerances cleaning requirements.

Conduct, witness and review welding procedure specification and welder’s qualification test.

Monitoring:

oWelding parameters during welding

oDrawings and ensuring fabrication as per ISO drawings

oPWHT charts cooling & heating rate, soaking period as per the specification and approving the charts

oMTC and correlation with standards & specifications

oCorrectness of welding consumables and proper baking / storage

Executing:

oInspection and witness activities with client for hydro testing of all CS, SS, ALLOY pipe lines

oPreparation & clearance for Non-Destructive Testing that includes frontline welding & dimensional inspection activities with prefixed inspecting parameters

NDE(RT/MT/PT/UT) witnessing and interpretation of Process piping.

Perform the line checking pre-test punch, punch A’B’C’ clearing and field change Isometric drawing verification of the actual orientation of a pipeline construction with regards to the line list of a package prior to hydro test.

Conduct bolt tightening inspection and verification of the flange joint assembly. To ensure correct type class, rating, grade, material and dimension of the flange, bolt and gasket to be used.

Visually check the flange facing for its cleanliness/good quality serration and witness flange re-facing work activities in case severe damage of serration occur during inspection.

Perform visual inspection and witness pipe internal cleanliness, hydro testing and lay-up prior to acceptance of the client.

Preparation and Submission of the Hydro-Testing package to the client for review.

Co-ordinate with the site in-charge for inspection & meeting about quality problems including the closure of Non-Compliance report.

(5) EDAC Engineering Limited., Chennai

Project Title: Manali Refinery Limited., (SHUTDOWN)

Post Held: QA/QC Engineer

Client: Chennai Petroleum Corporation Ltd.

Owner: Indian Oil Corporation Ltd.

Period: June’15-Sep’15

Role

Ensure project requirements and implementation with review of Piping drawings.

All Inspection activities of Flare Line 48” Piping likes field welding inspections, Final walk-through inspection for hydro release as per the requirement of API 570.

NDE(RT/MT/PT/UT) witnessing and interpretation as per the requirement of API 570.

Preparation of Hydro-Test package of Flare pipe line.

Preparing and Witnessing of Hydro-Testing along with the client.

Submission of the Hydro-Testing package to the client for review.

Co-ordinate with the site in-charge for inspection & meeting about quality problems including the closure of Non-Compliance report.

Understand, adhere and fully comply to QHSE policies, rules and procedures.

(6) INCO International FZ Co., Jebel Ali-DUBAI

Project Title: West Qurna Phase 2 Project, Iraq

Post Held: QA/QC Engineer

Client: Samsung Engineering & Const. Ltd.

Consultant: Lukoil

Owner: Iraq National Oil Co.

Period: Aug’13-Mar’15

Role

Review the documents according to the project specification (procedures, method of statement, inspection test plan and etc.,)

Ensure and review of material test certificate and witnessing of material inspection as per project requirement.

Review of welding procedure specification and witnessing welding procedure qualification test and welder performance qualifications to ensure compliance to the able code, approved drawings, procedure & specifications.

Interpretation of P&ID’s, plan drawings & isometric drawings.

Checking of the Fit-up, pre-heat, inter pass temperature etc as per applicable WPS & final visual inspection of completed welds for the occurrence of Porosity, Cracks, Undercut and Spatters prior to Non-Destructive testing.

Provide technical support in the area of NDT for welded joints and leading NDT team to perform RT, LPT, MPI, PMI.

Inspection of pipe supports, guide, anchors on the lines installed.

Punch listing of piping system after completion of fabrication before blowing/flushing and commissioning of the system.

Witnessing Hydro test, Pneumatic test, Visual test on completed lines, flushing and Sign off.

Preparation of test packages and compilation of QA/QC Dossiers.

Project Title: Shuweihat S3 IPP (SAPCO) – Ruwais, UAE

Post Held: QA/QC Engineer

Client: Daewoo E&C & Siemens

Consultant: Fitchner

Owner: Shuweihat Asia Power Co.

Period: June’12-Aug’13

Role

Ensure project requirements and implementation with review of Piping drawings.

Checking of the Fit-up, pre-heat, inter pass temperature etc. as per applicable WPS & final visual inspection of completed welds for the occurrence of Porosity, Cracks, Undercut and Spatters prior to Non-Destructive testing.

Executing:

oInspection and witness activities with client for hydro testing of all CS, SS, ALLOY, GRE, GRP & FRP pipe lines

oPreparation & clearance for Non-Destructive Testing that includes frontline welding & dimensional inspection activities with prefixed inspecting parameters

NDE(RT/MT/PT/UT) witnessing and interpretation as per the requirement of B31.1 Power piping.

Preparation and Submission of the Hydro-Testing package to the client for review.

PERSONAL DETAILS

Date of Birth: 30th March, 1991

Languages Known: Tamil, English, Hindi, Malayalam, Azeri (Speak-Medium level), Turkish (Speak-Medium level), Russian (Speak-beginner)

Permanent Address: 56, Ponmani Garden

Anna University – Dindigul bypass road

Thanakkankulam(po)

Madurai-625006

India

Skype ID: sankar.mek003

Passport Number: K4513837, Date Of Issue: 07/06/2012 & Date Of Expiry: 06/06/2022