Plant Engineering

Resume

Manufacturing, Production & Operational Control Head

Career Summary:

I started my Technical carrier in Industrial Manufacturing / Process controls & Automation with sound Professional Certification background & Training of Industrial production support equipment installation / commissioning & associated with Unilever ( Formally known as Hindustan Lever Ltd.) for their HPC plants manufacturing Personal Care & Beauty Product ( Cream, Lotion,Shampoo ) and Home Care & Oral Product

( Hand wash,Laundry Bath Soap,Detergents & Toothpaste) as plant production and shift Engineer . I was also worked as engineering project manager for various contractual projects with OEM who manufacture industrial process & Automation Control Equipment & execute turnkey projects .These years of experience in the process Automations / Project execution in the field of manufacturing & plant automations for Tube,Sachet,Jars,Bottles,Cartons and various flexible packaging /process lines in Pharma,Food,PP

,Soaps & Detergents and other FMCG manufacturing industry make me more compatible with additional skill of handling production and operational expertise in with excellent command on automatic high speed packaging machines and batching systems .

Additional Expertise :

Factory Manufacturing & Operations / Man Power Management / Safety /Audits

Having excellent work ethics with strong analytical and leadership qualities

Positive thinking, adaptive, Team Builder - Make then Self Starter

Strong interpersonal skills and excellent communications skills

MIS / Stock Reconciliation / Wastage Control & Cost Reduction

Diagnostic Ability - Ability to go to the core of the problem.

Installation & Commissioning & Procurement

Result Oriented with Good Conceptual Skill.

Product & New Development Trials Support

Professional Experience :-

Overseas Work Experience :

Project / Manufacturing Support Head ( Africa /Nigeria ) Role :

Executing various plant automation and controls projects in Nigeria with M/s Olam Nigeria Ltd. and doing some Process Controls /Instrumentation & PLC Based Automation Consultancy

M/s Unilever Nigeria Plc for their Oregon & Agbara Manufacturing facility. During execution of these projects around Nigeria we have generated and established good contacts with key African suppliers,resources and work force .

Vimatic Technologies, VB Lagos

Company Profile : Engineering & Contract Manufacturing Vimatic Technologies Ltd. is North India's based establish engineering contracting company, with leadership to work with giant FMCG like UNILEVER,Godrej,Abbott,Cadbury,Nestle, Britannia,Coke, Pepsi, there various process & manufacturing facilities around India .They are working closely with their installation all around INDIA with SITC & turn key based projects for various plants in INDIA . Role : Head Automations / Projects ( UNILEVER/Olam ) Responsibilities

To assist the production officer and shop floor officer, who are the in charge of production The job profile include Customer Plant maintenance, Execution of projects & Engineering purchases. Also supporting and providing them engineering support for panel layout design,Cable laying design of panel / Sheet metal fabrication support, Powder coating instructions, providing the guideline as per the manufacturers for various Electrical switchgear and metering instruments. Having specialization in the designing of plant automation / instrumentation panels,Automatic security/Fire alarm Panels from concept to completion .

The additional responsibilities are Quality assurance, SHE,TPM & general administration. The job requires a very high degree of interpersonal skill & man management abilities coupled with strong technical knowledge to sustain the uninterrupted manufacturing operation. Middle East Detergent Co,Bahrain

Company Profile : NDC Co. S.A.O.G,Group of Oman

Role /Reporting : Production & Shift Engineering Executive / Reporting to Head Plant Responsibilities : Target shift production of Spray Dryer Based Detergent Powder with High Speed Rotary ACMA Box Packing machine / Bulk Bagging for 3000 Kgs /shift. Also Providing Engineering / Instrumentation Project Execution & Routine Support for their fully Automated Spray Dryer Detergent Powder Manufacturing plant,Hot Air Generator,Burner,DG Compressor,PCC MCC & Tank Form / Yard .

JaiHind Bottling Co.(Formerly Thumps Up Coco Cola Bottling Co ), Company Profile : 3P for Bottling

Role /Reporting : Sr. Operational Engineer / GM Plant Responsibilities : Monitoring the SCADA System of PLCs, for Automated Processes for an fully automated new Manufacturing Plant Monitoring the SCADA System of PLCs, for Automated Processes for an Export Oriented fully automated new Drug Manufacturing Plant.

Electrical /Utility Practices’ records keeping as per MCA-UK, ISO procedures.

Automation and Maintenance of Pharma Machines, connecting them for SCADA Operations.

Preparation of Preventive Maintenance schedules of Process Equipments, Electrical Equipments.

Maintenance in HVAC system and Air Handling Units as per MCA guidelines.

Maintaining air flow patterns, Temperature and Relative Humidity in all production areas including Sifting, Granulation, Drying, Packing, Q.C etc.

Material acquisition from store, Bills of material, monthly schedule and report preparation of Major Activities.

Industrial Engineering (P) Ltd.

Company Profile Design center for Microcontroller Based Customized Process Control & Instrumentation Development Manufacturing Company .The Develop Instrument from concept to completion . Role : Associate Embedded Solutions

Responsibilities : Designing of PCB Layout,Developing Analog /Digital Circuits as per application

,Assembling of prototype Boards, Taking Trials and modification,Working closely with central design team to launch product on floor for final production .

Expertise : More Then 20 Years of Hands On Experience PLC Based Automations /Instrumentation :

MITSUBISHI GX DEVELOPER, SIEMENS TIA, DELTA, Allen Bradley PLC /SCADA Systems.

Process Instrumentation Controllers / Sensors / Transducers & Filed Process Sensors.

Micro Processor Based Controllers & Control Cards Development Expertise .

Factory / Remote Communication protocols and their topology in industry . Plant Process & Packaging Lines & Machines :

Dosing / Batching Weigh Systems,Process Equipments & Machineries

FFS,Blister,Flow Wrap, Screw fillers ( Solid / Liquid ) for Sachet,Bags,Jars & Bottles,,

Packing Line Servo Motion Controllers & Robotics ACMA,WRA,NORDEN (Fair & Lovely/Toothpaste)Tube Filling,WIMCO, Auto pack ( /LT ) HASSIA ( MultiTrack Sachet Packing ),Automatic Form Fill,Pouching & Tablet Packaging machines along with shop floor material handling /transfer conveyors etc.

Project Management :

Project Execution,Site & Man Management

Preparation of technical documentation,Tendering,Negotiations,Project Costing Proficiency

Executed Turn Key Projects in Automation,Instrumentation, Electrical & Mechanical

Completed more then 1000 projects in the field of Plant Process /Automations Automations Project Executed:

PLC Based Weigh Dosing & Batching System

Process Plant / Packaging Line PLC Based Centralized Automation

Commissioning of 100 TR Chiller for Process Plant .

PLC /SCADA Based Commissioning of Diesel Fired Boiler

BMS System Commissioning with AHU SCADA Control

UL / NFPA Listed Addressable Fire Alarms

CCTV / Access & Surveillance Control System PTZ High End Network Camera Mechanical Project Execution :

Commissioning of Process Holding,Batching Tanks & Mixers Utility Equipments with MS/SS pipe lines

Installation and Startup of Automatic Packaging Lines & Machines for Production shop floor

Import Substitution /Reverse Engineering of In House Development of Complex Machine Parts Power/ L.T & H.T/DG Experience

GAS / Fuel Based Generator Backup Power Support

LT /HT Yard Electrical Safety & Support

SMPS,DC-DC / AC-DC Invertors /Converter, VVF & Servo Drives,

Up to 1000 Amps Single /Three Phase Stabilizers & Thyristors Float boast Chargers,

Design & Development of Industrial Controls & Circuits Managerial Qualification:

Graduate (Arts Economics Year 1984) Kanpur University

Economist Turned Industrial Engineering Entrepreneur ( Year 1985 ) Management :

Plant Maintenance System : Management of Maintenance Govt. Of India

Supply Chain Management, IIT Kanpur INDIA

ISO System / Documentation,SISI, Kanpur INDIA

“ ISO 9000 : 2000 Documentation & Implementation “, S. I. S. I Certificate

MDP on Marketing Management,SISI, Kanpur INDIA

Energy Saving / Enhancement of Productivity Central Institute of Plastics Eng. & Technology Engineering Qualification & Certifications:

Post Graduate Diploma In Electronics / Industrial System Designs ( ITE, Year 1986-87)

Advance Diploma in Computer ( Assembly Language Programming,VB & C ) (Year 1991 )

Certified MITSUBISHI Factory Automation System Integrator ( Year 1994 )

Computer Networking, Indian Institute Of Technology, Kanpur INDIA AVTS Certificate from Advance Training Institute, Govt .Of India

Transducers & Controllers & Pneumatic Control System

Digital Electronics,Linear Integrated Circuits & Microprocessors & Microcontrollers

PIC / Microchip USA, Microcontroller & Application Apex Hi Tech Institute,Bangalore

Programmable Logic Controllers, Rockwell, Siemens, GE Fanuc, Mitsubishi, Omron Delta etc.

Advance PLC & SCADA Rockwell /AB, AVTS,Advance Training Institute,Mumbai CAD /CAM,EDA Tools :

AutoCAD Mech. (2 / 3D ) / CNC Programming & Operation SINUMERIC 802D SL

Plant Layout Drawing & Record Keeping

Microcontroller Emulators / Debug tools / Assembler

Electronic EDA Tools OrCAD, Dip Trace,smART

Training & Workshops/Course

Electrical / Utility / Plant & Project Execution Safety

Workshop on T.P.M / 5S / OPL / Safety / KAIZEN Award Winner

Plant & Production Safety / Project Execution with Zero Accident

PLC & Factory Automation & Instrumentation workshop By Mitsubishi / SIEMENS

LabView for Industrial Application ( Data Acquisition & Analysis )

Energy conservation for Cost Reduction

Heavy Industries Experience:

More then 15 Years field experience in Industrial power DG,Gas Turbines /Generators,process control & automation support installations in process Industries such as Soft/Hard Drink Bottling Lines,Fertilizer, Chemical, Oil, Soap/Detergents, Paint, Food, Printing / Packaging, Automobile and Electronics . Institutional /Departmental Experience:

Conducting synchronization with various site local Inspections / Certifications at various levels with Local / State regularity Bodies & Inspectorate for of plant operation & compliances. Personal Data :

Achievement : President,Old Boys College Alumni Association Social Activities : Blood Donor & Emergency Rescue Team Member Date Of Birth : 11th. November,1964

Contact Address : F204, Block C,BOSCH Residency Apartment,

: 80 Feet Road, RMV II Stage, Bangalore 5600 94 INDIA Passport No. / Nationality : B 44 68 988, Valid up to 24.09.2023 / Indian Marital Status : Married, Having One Kid, Completed Robotics Engineering Telephone : + 91 –780**-***** whats'Up India Mobile Email : ********.*****@*****.***

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