Engineer Power Plant
Resume:
adflb1@r.postjobfree.com.
P. UMAPATHY
My last project was with Helium 3 Project Ras Gas / Qatar Gas construction, & Pre commissioning with Black cat Engg,W.L.L Qatar .
Responsibilities: Leading team of Engineers, supervisors Preparing method statements, ( Rigging not in my scope) for installation, execution of the project handling various sub contractors, preparing Pre commissioning a Method statements Mechanical Test Run procedure, lube oil flushing procedures, Man power resource arrangement cost control,pre commissioning,& commissioning.
Entire compressor house & rotating machineries are under my direct supervision.
Shell GTL Flare closed drain - project construction & commissioning – successfully commissioned
Strictly advising to the team follow up the HSE policy . to achieve zero accident ( LT.I)
A dedicated analyst with over 33 years of experience in maintenance and service, proficient in running successful method-oriented maintenance operations of rotating machineries and lead commissioning across Oil & Gas (LNG Commissioning and Maintenance), Refineries, Fertilizers, Petrochemical, Power, Thermal, Gas and Hydro-electric Power Stations
Skilled in implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment and maintaining requisite documents for the same
Proven track record of significant improvements in productivity, quality and efficiency improvement while reducing costs, lowering turnover & maintaining a safe & positive work environment
Functional expertise in construction, commissioning, recommending process modifications and equipment calibrations to enhance operational efficiency while identifying capacity limitations, bottlenecks, process problems, plant upsets, etc.
Distinguished abilities in understanding project scope of work, participating in technical discussion and advising on selection of equipment while ensuring compliance with prescribed company, clients and statutory regulations
In-depth knowledge of commissioning/ maintenance procedures across India, Singapore, Oman, Chad, Qatar, Saudi, and Kuwait
Proved resourceful in the projects related to smoke less flare after installation testing and commissioning the flash gas compressor once hand over stripping out the old existing compressor& shelter, dismantling of control room 2nos flare demolition and related piping demolition fully executed directly by mein GTC158 project (FSP Q.P Dukkan ) & automation, recycle gas compressor upgrading, in Arab D ( Q.P Dukkan) water injection system,in phase -2 Q.P (Dukkan) and sweet gas shipment for Qatar Petroleum, Shell GTL Flare closed drain –project commissioning
Deft at inspection, testing, commissioning of rotating equipments as per API 686) Also plant completion checks as per API 700 along with quality assurance for rotating equipments according to API Std., ISO 2372, ISO10816-1, 2, 3,4,5,6 & VDI 2056
Experience in gas compressors,( centrifugal, reciprocating and screw) with gases namely, nitrogen, hydrogen, carbon dioxide, ammonia, syn. gas, and hydrogen supplied LNG,NGL and helium etc..
Gas Turbines Solar, ( all models ) G.E (Frame 5000,5002 S.E, frame 7.&9) and G.E Thermodyne etc .. Steam Turbines ( 500M.W, 210 M.W 11.M.W etc)
Authored a Hand Book on Maintenance of Rotating Machineries with more than 600questions & answers on turbines, compressors, pumps, around 350 questions & answers and valves etc..
AREAS OF EXPERTISE
RGANIZATIONAL EXPERIENCE
Since Nov 2009 To 11th June 2018. Black Cat Engineering & Construction W.L.L. (BCECC), Qatar
As Commissioning/ Maintenance Engineer (Rotating Machineries)
Accountable for maintenance, commissioning & troubleshooting rotating machineries with manpower resources management.
Jun 2008 to Oct 2009; B.G.R. Energy Systems Ltd., Chennai, India
As Senior Manager (Compressors)
Projects: Combined cycle power project 106.7 M.W at T.N.E.B Ramanathapuram, T.N. and Hydrogen generation package system commissioning at Saudi Arabia (Jana petrochemical complex )
Responsible for planning, scheduling and project control of the project across process, piping, pipelines, mechanical, instrumentation, electrical, civil, and loss prevention along with erection, testing pre commissioning, commissioning, trouble shooting, coordinating with vendors and clients, and conducting trainings as per packages. Prepared documents for pre-commissioning and commissioning as per A.P.I. 686 and job completion report as per A.P.I. 700. Coordinated with Discipline Engineers and Designers for document status, approvals, progress, and interactions with Document Control and with Procurement department for reporting progress of procurement. Maintained Safety Records while ensuring ZERO Accident.
Jan 2008 to May 2008; Equate Petro Chemicals, Kuwait (Thro’Brunel Energy)
As Work Activity Coordinator (Commissioning of Ethylene plant)
Responsible for preparation of pre-commissioning and commissioning schedules, manpower & resources estimation, monitoring of safety records and conducting progress meetings with Consultants and their Sub-contractors.
Nov 2005 to Aug 2007; Transfield Worley Trags, W.L.L., Qatar
As Mechanical Engineer (Field Service) – Head of Mechanical Maintenance department
Client: RAS GAS
Accountable for maintenance management, budgeting, mechanical activities, troubleshooting, failure analysis, servicing/ regular maintenance, preventive/ predictive maintenance, condition monitoring, vibration analysis, controlling operating/ capital expenditures, materials management, and contracting. Coordinating/ negotiation, with various Equipments like G.E Elliott, Ebbra, Nikita ( loading arm) vendors & contractors while achieving a breakdown of less than 2% p.a.
Jun 2005 to Oct 2005; Chiyoa Snamprogetti Co. (C.S.M & A), Qatar
As Commissioning Supervisor (Rotating Machineries)
Mar 2005 to May 2005; Qatar Petroleum Omsaid Refinery (Thr’ Brunel Energy)
As Rotating Equipment Engineer ( For Shut Down )
May 2003 to Jan 2005; M/s Esso Exxon Mobil Chad, Africa
As Maintenance Supervisor (Workshop)
Jan 2002 to Feb 2003; Al Hassan Engineering Co., A.SG. O Sultanate of Oman
As Rotating Equipment Specialist (Client: Petroleum Development of Oman)
Apr 2000 to Dec 2001; Gea Energy System Ltd., Chennai
As Senior Engineer (Field Engineering Service)
Jun 1998 to Mar 1999; Hindustan Petroleum Corporation Ltd., Mumbai
As Commissioning Engineer (Rotating Equipment’s) (Worked through KTI India)
Jun 1998 to Mar 1999; Toyo Engineering Corp, Japan
As Post Ammonia plant In charge / Sr. Engineer – Rotating Machineries at Chambal fertilizer Kota,
Apr 1990 to Sep 1997; Thirumalai Chemicals Ltd., Chennai
As Maintenance Engineer (Petro-chemical Plant)
May 1988 to Apr 1990; Boving Fouress Ltd., Bangalore
As Senior Engineer( Hydro Turbines shop floor to Erection & Commissioning)
Oct 1987 to Mar 1988; Teknow Consultant Engineering Ltd., New Delhi
As Site In-charge
Jun 1985 to May 1987; Indwell Constructions Pvt. Ltd.
As Senior Engineer (Erection)
Feb 1984 to Dec 1984; Triveni Structural Ltd. ( Govt. Of India U/ T)
As Technical Assistant
Production Operations
Formulating & executing the production and manpower schedules / plans for smooth execution of projects at within time & cost parameters
Coordinating with various departments including material department for ensuring accomplishment of daily & monthly production targets; ensuring cost reduction by implementing new techniques and working on productivity improvement
Operations & Maintenance
Planning and effectuating the predictive & preventive maintenance schedules for various equipment to increase machine up time & equipment reliability
Implementing maintenance schedules and carrying out periodic checks to ensure performance of various equipment and maintaining requisite documents for the same
Proactively identifying areas of obstruction/breakdowns and taking corrective measures / steps to rectify the equipments through application of trouble shooting tools
Ensuring all the machineries work efficiently by conducting timely checks & measures
Preparing annual reconciliation statement for all materials including consumables and installation/maintenance report
Project Management
Undertaking project planning including tenders, coordinating with architects & consultants, preparing layout in consultation with end users, negotiating with suppliers & contractors, acquiring financial approval from the management
Finalizing requirements and specifications in consultation with collaborators/ promoters
Anchoring on-site activities to ensure completion of project within the time & cost parameters and effective resource utilization to maximize the output
Undertaking project review meetings for evaluating project progress providing technical inputs to commissioning methodology; liaising with consultants on determining technical and contractual matters
Man Management
Supervising and monitoring the performance level of the staff for ensuring accomplishment of target
Organizing regular periodic meetings & trainings to staff for discussing current work issues and devising solutions for enhanced operations
Experience in Erection & Commissioning of Thermal Power Plant
500 MW TG NTPC, Korba (MP) (Indwell Constructions Pvt. Ltd A.P., India
2 x 11 MW TG G.H.C.L., Gujarat (Techno Consultant PTE Ltd., Delhi)
210 MW TG overhauling NTPC, Delhi (Techno Consultant PTE Ltd., Delhi)
Experience in Hydro Turbines Plant (Boving Fouress Ltd., Bangalore)
Shop Floor (Manufacturing) Erection, Testing and Commissioning
400 KW at Kalmala(KPCL)
1000 KW at Sirwar (KPCL)
100 KW x 2 Nos. Gokak Mills, Gokak
Experience in Erection & Commissioning of Other Plant:
Rope way project, Nanital (U.P) (Triveni Structurals Ltd, Govt. of India U/T)
Experience in Petrochemical Plant : (Thirumalai Chemicals Ltd, Chennai,)
Maintenance of captive power plant, all kind of rotating equipment’s condition monitoring/ reliability engineering
ACADEMIC CREDENTIALS
DME (Section A) from Associate Member of Institution of Mechanical Engineers (India), Regd. No. 4709 in 1984
Trainings:
Attended the following technical trainings:
oContract management team alignment work shop at RAS GAS Qatar certificate issued by London Metropolitan University
oCompressor service training, vibration analysis, and mechanical seal in India
oElectronic permitting system passed at EQUQTE Petrochemicals, Kuwait.
PERSONAL DETAILS
Date of Birth : 07.06.1960
Languages To Speak :English, Tamil, Hindi, Malayalam & Kannada
Read & Write : English & Tamil.
Home Town : F-4 Mantralyam, Subam flats, 21 Anna Street, AKA Nagar
Pudur, Chennai 60053, India
Passport Details : Passport number: Z3286903
Date of Issue : 27/7/2016
Date Of expiry : 26/7/2026
Place of Issue : Doha, Qatar.
Last Salary : 16640/ Q.R + Other benefits
Time Required To Join : 10 days from the date of selection.
Senior Management Professional-Maintenance Operations/ commissioning of L.N.G/ process/ plants Mechanical-Centrifugal
Compressor / Turbines ( Gas / Steam/ Hydro-turbines) ship loading (LNG)
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