Power Plant Engineer

Professional Resume

Name

Lionel D Silva

Position QA/QC Manager

Date of Birth 24/10/1962

Nationality

Indian Passport # Z-45 Date of issue: 11/09/2011 Expiry date: 10/09/2021

Educational

Qualification

Master Degree in Mechanical Engineering

Profession QA/QC Manager (KOC Approved)

Computer Skills Microsoft Office, Power Point, AutoCAD NDT ASNT LEVEL II

Professional

Affiliation

ASME Member American Society of Mechanical Engineers – member affiliate

# 9741034

American Society of Quality (ASQ) membership # 63741676 Member of International Association of Engineers (IAENG) #100759 American Welding Society member membership # 582219 Petrofac Approved QA/QC manager

KOC Approved QA/QC Engineer

Public Authority for Applied Education and Training (PAAET) Approved QA/QC Engineer

Languages

English, Hindi, Urdu, Marathi, Kannada (All these languages able to read, write & speak, Arabic -speaking only)

Synopsis of

Professional

Experience

Overall managing QA/QC Department, Arranging meeting with Clients and consultants as per Project requirements. Establish and Maintain Quality System at site as enumerated in Company’s Quality Manual. Establishing Project Quality Control Plan, Quality Manuals, various work Procedures etc. Setting up of procedures for Welders Qualifications, WPS, PQR as per project specifications. Establishing Inspection and test plans (ITP), Checklists

& test matrices etc. ISO Certification, Renewal, Conducting Internal Audits, Preparing for Surveillance Audit with External Auditors. Providing Training for Company Quality Department and staff. Reporting daily QA/QC activities to the top Management directly. Monitoring total control of Quality over Factory productions & Raw materials. Organizing workshops for HAZOP HAZID and PHASER I, II, III, IV, V and preparing Management of Change procedure.

Specialty

Managing entire QA/QC department and QAQC activities - site based and Factory specially in the oil fields, EMS lead Auditor EMS Trained Lead Auditor qualified by M/s. Bureau VERITAS

Clients /Projects

KOC, KNPC, ADCO, MEW, MPW, DAELIM, HHI, Petrofac Currently GSE& C

Employment

Experience

26 Years of experience in the Middle East

Chronological description of relevant Professional Experience July 1

st

, 2018 to 15 April 2020 worked for Metal & Recycling Company KSC. Nature of work & Responsibility.

Business Development manager & QHSE Manager

• Pre-qualifying MRC as a leader in Waste Management and Recycling Process company in KOC, KNPC PIC Equate Chevron Saudi.

• Conducting seminars and waste management presentation in KIPIC & KNPC refineries

• Preparing Business reports and schedules

• Communicating with expert foreign companies for joint venture projects especially soil remediation, sludge treatment, tank cleaning OBM cutting, NORMS etc.

• Establishing MRC’s strong position in Oil & Gas Industry

• Communicating with all the major companies in Kuwait and overseas over Waste management recycling process

• Participating actively in all the seminars and events related to Oil & Gas and Waste Management Process and Environmental projects

• Exploring the right technology providers and approaching various top companies of the world

• Monitoring QAQC and HSE activities in the organization as per ISO 9001, 18001, 14001

• Also following requirements clients such as KOC, KNPC, KIPIC etc. October 1

st

, 2012 to June 30

th

, 2018 worked for GS Engineering & Construction

Corporation Korea.

Nature of work:

• Managing the entire Quality control department

• Soil Washing Plant inspection installation and Pre-Commissioning and Commissioning

• Oil Recovery Plant - Inspection of installation Pre-Commissioning & Commissioning

• Thermal Desorption Unit - Inspection of Installation, Pre-Commissioning & Commissioning

• For all the above Plants, all the civil structure inspections carried out as per KOC standard such as equipment foundation, beddings, stage by stage

• Arranging meetings with Clients and Consultants as per Project requirements.

• Establish and Maintain Quality System at site as enumerated in Company’s Quality Manual.

• Preparing / developing Project Quality Control Plan, Quality Manuals, various work Procedures etc.

• Establishing Method Statements for all major project activities and Test Procedures

• Establishing procedures for Welders Qualifications, WPS, PQR, as per project specifications / requirements.

• Conducting trainings for Welders and Fabricators

• Monitoring weld consumables tracking system and Material inspection

• Establishing Inspection and Test Plans (ITP), Checklists & Test matrices etc.

• Fabrication Inspection, Welding Inspection and preparing reports as per the ITP requirements

• Preparing all the weld maps and welding reports

• Preparing all the Hydro test and Pneumatic test Packages Test procedures and all the required documents

• Preparing Nitrogen purging/snugging as per contract requirements

• Inspecting Treated Oil Characterization on required standard and preparing reports to approve the oil to pump to KOC facility

• Inspecting the remediated or treated soil based on the remediation standard and preparing inspection reports remediation standard, volume, and original features.

• Monitoring the contaminated soil stockpile tracking system and documents

• Monitoring the Remediated soil stockpile tracking system and Inspection, preparing documents for submitting to clients and after approval, backfilling to the original features

• Gathering all the laboratories reports and Chain of Custody and TPI reports to submit to PMC

• Preparing the supporting documents for Invoices submission

• Carrying out Sand Blasting and surface preparation Inspections

• Preparing different types of coating inspections and reports

• Overall managing QA/QC Department

• ISO Certification, Renewal, Conducting Internal Audits, Preparing for Surveillance Audits with ISO External Auditors.

• Providing Training for Company Quality Department and staff.

• Reporting daily QA/QC activities to the top Management directly

• Monitoring Inspection Tracking system

• Equipment Calibration, monitoring and maintaining updated status logs

• Preparing Operation and Maintenance manuals

• Preparing Monthly Progress Reports

• Monitoring total control of Quality over Factory productions & Raw materials

• Preparing Management of Change procedure for Plants

• Organizing workshop for HAZOP HAZID and PHASER I, II, III, IV, V.

• Preparing all the documents for the final submission and MRB /PRB as per the Clients dossiers system

Audits.

• Preparing internal audit schedule and conducting internal audits on various departments. Conducting audit on subcontractors to assess the effectiveness and adequacy of the quality system and identify the strength and weakness of the entire quality loop.

• Preparing audit reports and NCR, if any agreeing to a time scale for corrective actions and verify the same upon implementation and closing the NCR. Follow up, if timely action not taken.

• Conducting periodic Management Review meetings.

• Preparation of Pre-Commissioning & Commissioning Procedures system wise July 09 to September 30

th

, 2012 worked for Khalid Ali Al Kharafi & Bros Co – Kuwait Shuaibha and Doha Factory Quality Department Management Position: QA/ QC Manager

Projects Covered:

Structural Steels

Al Hamra Tower,

Kuwait National Assembly New Building (MPW),

Special Forces Head Quarters in Sulaibiya (MPW),

Kuwait University South Surra Combined Cycle Gas Turbine (CCGT) building Subiya Power plant (HHI & MEW),

Kuwait University Girls Campus Shuwaikh,

Kuwait University Head Quarters University Campus (One of the Largest University Campus in the World)

Tanks

Petrofac (ADCO) Abu Dhabi,

Kuwait Flour Mill & Bakeries Co. Vegetable- Crude Oil Tank, Petrofac (KOC) EW Tanks, SW Tanks & Demineralized Water (DMW) Tank MEW Tanks DMW and SW Tanks

16 February 2008 till June 2009 worked for Al Rakeb Company Petroleum & Electrical Services

Projects: Various Mechanical Projects - Pipeline and Steel Structural Position: QA/QC Manager

May 2005 – Feb15 2008 worked for United Gulf Construction Company W.L.L., Kuwait Project: Replacement of water & Gas network – Ahmadi - Client: Kuwait Oil Company (KSC) Position: QA/QC Engineer

May 2004 – May 2005 - United Gulf Construction Company W.L.L., Kuwait Project: New Telecommunication Facility – Ahmadi

Client: Kuwait Oil Company (KSC)

Position: QA/QC Engineer

Dec 1999 to May 2004 worked as QA/QC Engineer for KIRBY Building systems - Kuwait From 1997 to 1999 Worked as a Project Engineer for Al-Qahtani Aluminum Co From 1995 to 1997 worked as Technical Coordinator for Gulf Dredging Company - Kuwait Project: Subiya Power Plant (MEW)

From 1994 to 1995 Worked as Mechanical Engineer Technical Enterprises Center - Kuwait. From1989 to 1994 worked as Maintenance Engineer For Al Ajwan Group - Kuwait. Lionel D Silva

**************@*****.***

Mob: +965********

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