Mechanical Engineer Manager

CURRICULUM VITAE

D.VIJAYAKUMAR Mail:**********@*****.***

Royal castle apartments, Cell: 978-***-****

Flat No - J 108,

Thirumudivakkam,

Chennai-600044.

OBJECTIVE

To be a successful individual, specialized professional and strengthen the firm employed.

SUMMARY

Having twenty five years of experience in industrial engineering and production with

exposure in over head conveyor system and bundle tracking system for production monitoring and control.

WORK EXPERIENCE

ORGANISATION

Working in SRINIVASA FASHIONS PVT LTD as Manager-IED from Jan 2019

ORGANISATION

Workedin IMPERIAL GARMENTS FACTORY INDIA PVT LTDas Manager-IED from July 2016 to Nov 2018

ORGANISATION

Workedin MANTRA EXPORTSasManager-IED from August 2013 to May 2016.

RESPONSIBILITIES

Heading the department with 300 machines.

ORGANISATION

Worked in Celebrity fashion ltdas Assistant manager-IEDfrom August 2005 to June 2013

RESPONSIBILITIES

Preparing operation bulletins for the sewing lines before styles start up.

Plan for machines, folders and attachments based on OB.

Sourcing machinery requirement, machinery layout for the styles planned in the sewing

lines.

Conducting internalpreproductionmeeting to discuss construction and method of operations.

Evaluating thread and other trims consumption

Assists in sizeset and pilot run to ensure it is as per the OB

Evaluation of machinery requirement for the styles across the factory for a planned time (special machines which need to be hired)

Generating efficiency reports on daily and monthly basis.

Educate the supervisors, operators and production related people about SAM, capacity, target, efficiency, off standard time and their importance.

Training the supervisors in inventorymonitoring, line balancing and capacity utilization.

Prepare and update skill matrix of operators whenever they are trained in other operation.

Testing and using new kind of folders and attachments to simplify the operation.

Responsible for all industrial engineering activities for cutting sewing & finishing like

Designing work aides, setting targets and time based solutions.

Training the operators in critical operation well in advance to avoid bottlenecks in

the production.

Responsible for systems implementations and productivity improvement on the shop floor

ORGANISATION

Worked in MAGNUM(P) LTD as Industrial engineerfrom September 2001 to July 2005.

RESPONSIBILITIES

Studying the package file for the planned styles.

Discuss with PM to decide the final method of construction and preparing the operation breakdown for the styles.

Preparing layout and planning machines and folders.

Line Setting and selecting the operators for critical operation based on their skill level.

Educating operators to achieve the target by time and method study

Checking line WIP and educating supervisor for line balancing to achieve the targets.

Operation time study for cutting, sewing and finishing.

Individual efficiency assessment.

Preparing weekly plan for production and cutting.

Reporting management regarding factory productivityand efficiency.

Train fresh people for sewing operation with systematic and sequential methods.

ORGANISATION

Worked in HALL MARK INDUSTRYas Assistant manager-Production from

October 1999 to August 2001.

RESPONSIBILITIES

Studying the style and planning allocating operators based on their skill set.

Conducting internal meeting with supervisors and Mechanics about the construction,

and Methods to achieve the target.

Monitoring hourly production and inventory availableatthe work station.

Guiding supervisors to achieve the target by solving problems in the critical areas

And line balancing.

Review meeting with supervisors in the weekends.

ORGANISATION

Worked in VESTURES INDIA (P) LTD as Production executive from February 1994

To August 1999

RESPONSIBILITIES

Analyzing the styles planned and ensuring loading date.

Follow up on hourly targets planned as per plan.

Utilization of systematic tools like bundle follow up and diagnosis.

Monitoring operators production on a daily basis motivating low efficient operators

thereby increasing the line efficiency.

Increasing skill set of the line by Cross training of operators in critical operations.

Documentation of daily inventory status, discuss with line management for the

next day plan.

EDUCATION

B.E, Mechanical, Graduate from Sathyabama Engineering college

Professional in product design and analysis (Autocad-2010,Pro/e -5.0,Ansys)

Foundation program in Unigraphics-7.5Caddcentre–Mylapore, Chennai

PERSONAL DETAILS

Date of Birth : 03 May 1969

Father’s Name : A.Duraikan

Marital status : Married

Passport no : G3047119

D.VIJAYA KUMAR

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