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Professional Resume of Surajit Das

Email: adfinc@r.postjobfree.com

Instrument & Controls Engineer

Name Surajit Das

Present Employment

Job Title Sr. Instrument & Controls Engineer

Professional Education

• Bachelor of Engineering, First Class (75.2%), Applied Electronics & Instrumentation - 2007, Burdwan University, West Bengal, India.

• Bachelor of Science, First Class (64.3%), PCM – 2003, Agra University, U.P, India.

Membership ISA Member

Training

• 3 months training on Siemens PCS-7 DCS (Hardware & Software) at Siemens Training Centre, Kalwa Mumbai, India, 2012.

• Foundation Fieldbus Topology & Communication Training by Emerson, India.

• Intrinsically Safe Circuit Calculation by P&F, Singapore.

• Selection of Flow meters & level instruments by E&H, Singapore.

• Control Valve sizing & selection by Samson, India.

• Wireless Network & Communication by Emerson India. Experience Summary

I am having over 12+ Years of Qualitative Experience in Instrumentation Design, Engineering, Procurement and Commissioning with International and Domestic experience in Conceptual / Basic design, Front End Engineering and Detail Design/ Engineering for Oil & Gas, Petrochemicals, Cryogenics, Chemicals, Refinery Green-field & Brown-field (Revamp) projects. My responsibilities included Pre- FEED, FEED, Basic and Detail engineering of Control and Instrumentation System for Industrial Projects Comprising Distributed Control System, Field Engineering (Conventional & Foundation Fieldbus), Safety Shut down System, Gas Metering System, Liquid Metering System, and Construction management on numerous Grassroots and Revamp projects in the region. Techno-Economic Feasibility Studies, Detailed engineering, Procurement & Tendering, Review / approval of supplier’s drawing, engineering coordination, FAT, SAT, Equipment Inspection at supplier’s works.

Conversant with International standards like IEC / ISA / CSA / API / ISO, ANSI / ASTM / ASME / NEC / NACE etc.

I have worked with many valuable Clients like ExxonMobil, Suncor Energy, Lucite, Evonik, Vale Canada, Indian Oil Refinery, SAIL, Pfizer and Novartis Awards/honors

• Best Engineering Appreciation Award from ExxonMobil Singapore.

• Award of Excellence by Jacobs, Singapore.

Engineering Software

knowledge

INtools (SPI 2009) SP2, Conval (Valve Sizing), Infomaker, Smart Plant review, Foundation Fieldbus Segment calculator, E&H Sizing Applicator, Flow Cal. 32CE, Vendor Control Valve Sizing Software’s, Sizing Tools Software for Orifice, Pitot, Venturi, Rotameter, Safety Valve Sizing Software etc.

Employment History

SN Company Name Designation From To Location

1 Worley Engineering Singapore Pte Ltd Sr. I&C Engineer May-2019 Till Date Singapore 2 Jacobs Engineering Singapore Pte Ltd Sr. I&C Engineer May-2104 Apr-2019 Singapore 3 Jacobs Engineering India Pvt. Ltd Design Engineer May-2012 May-2014 Kolkata, Mumbai, Singapore 4 Linde India Ltd. (Formerly BOC India) Instrument Engineer Jan-2010 Apr-2012 Kolkata, Bhilai 5 Rohini Industrial Electrical India Pvt. Ltd. Junior Manager May-2009 Dec-2009 Baroda, Mathura 6 Jacobs Engineering Singapore Pte Ltd Trainee/Design Eng. Jun-2007 Apr-2009 Delhi, Canada Personal Details

o DOB: 5th Aug 1981

o Marital Status: Married

o Nationality: Indian

o Race: Hindu

o Email id: adfinc@r.postjobfree.com

o Ph. No. +918********* / +919*********

Mob. +918*********

Worley Engineering Singapore Pte Ltd (Till 30th June 2020) Surajit Das Instrument & Controls Engineer

Professional Resume of Qualification Page 2 of 6

RELEVANT EXPERIENCE

Period Jun 2014 – Till Date

Company Worley Engineering Singapore Pte Ltd / Jacobs Engineering Singapore Pte. Ltd. Client ExxonMobil Singapore - Alliance Team

Job Title Lead Engineer - I&C

Project Phase Basic + Detailed Engineering

Scope Various Brownfield Projects

Projects Detail

SN Project Name

Project

Cost

Location Duration

I&C Value

Plus (SGD)

1

Mogas Interconnectivity Logistic

Expansion Project

< 15M USD Singapore

Jan 2020 –

Till Date

2

Jurong Refinery Vulnerability

Assessments for Very Critical

Instruments

< 10M USD Singapore

Jan- Dec,

2018-2019

3

SATC Tar Coke Fine Removal Test

Facility Project

< 10M USD Singapore

Jan-Dec,

2017

35K

4 SME Air Filter Change-Out Project < 10M USD Singapore Mar-Dec,

2016

100K

5

Quench Water Tower Energy

improvement Project

< 10M USD Singapore

Feb-Jul,

2016

127K

6

Primary Fractionator Improvement

Project

< 10M USD Singapore

Jan-Jun,

2016

45K

7

SPE Hexene Online Standby Pump

Project

< 10M USD Singapore

Oct-Feb,

2015-2016

27K

8 HGU Up-gradation <18M USD Singapore

Feb-Nov,

2015

30K

9 TAR Rundown Controls Project < 7M USD Singapore

Jun-Feb,

2014-2015

Project Responsibilities

• Overall responsibility for Instrument & Controls deliverables which included Basic and detailed engineering.

• Perform site visits and field verification on existing operating facilities for systems tie-in, Inter- discipline design coordination to ensure correct interfacing.

• Issue inquiry requisitions, review technical vendor offers, prepare equipment, material and man-hour estimates.

• Technical Bid Evaluations (TBE), Review vendor drawings and documents. Review the design calculations; ensure vendor equipment specifications meet the ExxonMobil Global Practices.

• Review specifications, Process Data Sheets (PDS), Piping Material Specifications (PMS), Piping

& Instrumentation Diagrams (P&ID’s), Plot plans, General Arrangement (GA) drawings, Philosophies, Mechanical Package specifications, Area Classification Drawings & other relevant documents.

• Prepare Instruments specifications and data sheets, Detailed engineering calculations and drawings including the preparation of the design basis document, Instrument Index, Input & Output Lists, Bill of Quantities, Block Diagrams, Equipment system specifications, cable routing, Cause and Effect Diagrams, Complex Control loop narratives and Safety narratives, Loop Diagrams, Functional Logic Diagrams, Terminations Diagrams, Installation Hook-up Surajit Das Instrument & Controls Engineer

Professional Resume of Qualification Page 3 of 6

RELEVANT EXPERIENCE

Drawings, Instrument Plot Plans, Control Panel Drawings, Cable Tray Lay-outs, Cable Schedules, JB schedules, Interconnection Schedules, Installation detail drawings, Explosion Protection System etc.

• Provide inputs for the preparation of plot plans; organize the issuance of engineering drawings and technical documents for Inter-Discipline Checks (IDC’s) coordinate with other engineering discipline in the integration of data inputs.

• Coordinate the preparation of Purchase Requisitions for the procurement of equipment and materials. Ensure materials are obtained within scheduled timeframes.

• Coordinate with projects and planning on project time schedules, establish target completion dates.

• Plan and participate in 3D model related engineering.

• Participate in Design Reviews, Constructability reviews etc.

• Participate in HAZOP meeting and undertake SIL studies and Safety Requirement Specifications (SRS)

• Lessons learned and quality improvement Sharing to team. Period Oct 2013 – May 2014

Company Jacobs Engineering India Pvt Ltd

Client Suncor Energy, Canada

Job Title Design Engineer - I&C

Project Phase Detailed Engineering

Scope Greenfield Well Pads

Responsibilities

Suncor Well Pads Projects, Canada

It was a work a share project in between Jacobs Mumbai & Canada office. Self was stationed in Mumbai office & involved in Preparation of Instrumentation design documents such as; Instrument Control and Design Philosophy, equipment technical Specifications, purchase requisitions, architecture/system block diagrams and technical bid evaluation for DCS (Conventional & Field bus), as per specified Suncor project Specifications. Engineering & quality check for design documents / drawings such as; technical Specifications, sizing calculations, cable routing, instrument location plan/layout, instrument hook-up, Installation details, wiring diagrams, I/O schedule, Instrument schedule, loop Drawings, material take off

(MTO) and field instrumentation datasheets such as; control valves, shutdown Valves, motor operated valves, relief valves, electronic transmitters and various types of local switches and gauges.

Period Nov 2012- October 2013

Company Jacobs Engineering India Pvt Ltd

Client Evonik Singapore Pte Ltd

Job Title Design Engineer - I&C

Project Phase Detailed Engineering

Scope Greenfield Project

Responsibilities

Evonik Me-5, Singapore (Project Cost-USD 800 million) Self was deputed to Jacobs Singapore office for one year. Area responsibility for scope of services which included conceptual and detailed engineering, Procurement and construction / commissioning support of this green field plant. Self is involved in evaluating MRE, TQ, TBA, MRO, Vendor’s Drawing Review, generation of all Field Engineering, Model review and coordination. The automation is based on Yokogawa Centum VP & Yokogawa Pro-Safe PLC for SIS system.

Surajit Das Instrument & Controls Engineer

Professional Resume of Qualification Page 4 of 6

RELEVANT EXPERIENCE

Period May-Oct, 2012

Company Jacobs Engineering India Pvt. Ltd.

Client Vale Canada Ltd

Job Title Design Engineer-I&C

Project Phase Detailed Engineering

Scope Greenfield Project

Responsibilities

Vale Canada Limited, Canada; Sulfuric Acid Plant-2 It was a work share project between Jacobs Kolkata & Vancouver Office.

• Self was involved in Technical specification and Design Data Sheets., Issue of Enquiry, Evaluation of offers and Instruments Index/ Schedule, Instrument Air Manifold Schedule, Instrument Loop / Block diagrams Instrument Process / Air Hook up diagrams, Cable/JB Schedule, Instrument location plans, Cable Tray layout, Control room layout, Specification of DCS & PLC Systems, analyzer, vibration Monitoring system etc.

• Sizing Calculation for Orifice, Control Valve (Globe, Ball, Butterfly, Pinch etc.), Safety Relief Valves, Rupture Disc, Emergency Vents, Breather Valves, Pitot tube, Venturi, Rotameter etc.

• Mechanical Vendor’s Drawing Review like Boiler, Burner Management System, Turbine, Compressor, Pump, Reactor, Vessel etc.

• Technical specification and Design Data Sheets., Issue of Enquiry, Technical Bid Evaluation, Instruments Index/ Schedule, IS loop calculation, Instrument Air Manifold Schedule, Instrument Loop / Block diagrams, Instrument Process / Air Hook up diagrams, Cable/JB Schedule, Instrument location plan, Cable Tray layout, Control room layout, Instrument Installation Contract Specification. DCS & PLC Systems, Analyzer, Vibration Monitoring System etc.

• Datasheets & Design Specification Field Instruments (Conventional, HART, FF) Flow: Orifice, Venturi, Pitot tubes, Magnetic, Ultrasonic, Turbine, Mass flowmeters, Vortex, Rotameter, Flow Switches etc.

Pressure: Pressure transmitter, DP transmitter, pressure switch, pressure gauges, DP Switches etc.

Level: Float, Displacer, Radar, Ultrasonic, DP type, Vibrating Fork, Magnetic, Bubbler Temperature: RTD, Thermocouple, Pyrometer, Gauges, Switches Analyzers: SOx, NOx, H2SO4, Oxygen etc.

Valve: Globe, Butterfly, Ball, Pinch, Breather etc.

• Software’s used: INtools (SPI 2009) SP2

Period June 2011 – April 2012

Company Linde Engineering India Ltd

Client Steel Authority of India Limited, Burnpur

Job Title Instrumentation & Control Engineer

Project Phase Basic, Detailed Engineering & Commissioning Scope Greenfield Project

Responsibilities

Steel Authority of India Limited, Burnpur; Air Separation Unit -750 TPD Surajit Das Instrument & Controls Engineer

Professional Resume of Qualification Page 5 of 6

RELEVANT EXPERIENCE

• Basic Engineering: Basis of Design, Specification of DCS, PLC, Field Instruments (Conventional, HART, Foundation Fieldbus), P&ID Review etc.

• Detailed Engineering: Site Survey, System/Network Architecture, instrument Index, Process Hook-up Diagrams, Pneumatic Hook-up Diagrams, Control Room Layout, Cable Tray Layout, Instrument Locations Plans, Cable Schedules, Junction Box Schedule, Junction Box Inter- connection Diagrams, Air Manifold Schedule, Level Sketches, Loop / Block Diagrams, Enquiry Requisition, Technical Bid Analysis, Distributed Control Systems (DCS), Programmable Logic Control System (PLC), Instrument & Control Cables, Junction Box & Cable Glands, Instrument Tubes & Fitting, Area-class and zone classification, FAT etc.

• Commissioning: Cable continuity and insulation test, Cold & Hot Loop checking, Pressure test, Functions test, Valve stroke adjustment, Vibration adjustment, Alarm and trip verification, Cause and Effects verification, Panel Testing, Interlock Checking, PID tuning, Programming

(Ladder, FBD, STL etc.), SAT performance

• Sizing Calculation: Orifice, Control Valve (Globe, Ball, Butterfly and Pinch etc.), Safety Relief Valves, Rupture Disc, Emergency Vents, Breather Valves, Pitot tube, Venturi, Rotameter etc. Period January 2010 – May 2011

Company Linde Engineering India Ltd

Client Steel Authority of India Limited, Bhilai

Job Title Instrumentation & Control Engineer

Project Phase Feed, Basic Engineering, Detailed Engineering, Commissioning Scope Greenfield Project

Responsibilities

SAIL, Bhilai Steel Plant; Compressed Air Station Project

• Basic Engineering: Basis of Design, Specification of DCS, PLC, Field Instruments (Conventional, HART, Foundation Fieldbus), P&ID Review etc.

• Detailed Engineering: Site Survey, System/Network Architecture, instrument Index, Process Hook-up Diagrams, Pneumatic Hook-up Diagrams, Control Room Layout, Cable Tray Layout, Instrument Locations Plans, Cable Schedules, Junction Box Schedule, Junction Box Inter- connection Diagrams, Air Manifold Schedule, Level Sketches, Loop / Block Diagrams, Enquiry Requisition, Technical Bid Analysis, Distributed Control Systems (DCS), Programmable Logic Control System (PLC), Instrument & Control Cables, Junction Box & Cable Glands, Instrument Tubes & Fitting, Area-class and zone classification, FAT etc.

• Commissioning: Cable continuity and insulation test, Cold & Hot Loop checking, Pressure test, Functions test, Valve stroke adjustment, Vibration adjustment, Alarm and trip verification, Cause and Effects verification, Panel Testing, Interlock Checking, PID tuning, Programming

(Ladder, FBD, STL etc.), SAT performance

• Sizing Calculation: Orifice, Control Valve (Globe, Ball, Butterfly and Pinch etc.), Safety Relief Valves, Rupture Disc, Emergency Vents, Breather Valves, Pitot tube, Venturi, Rotameter etc. Period May – December, 2009

Company Rohini Industrial Electrical India Private Limited Client Indian Oil Corporation Limited, Baroda Refinery Job Title Junior Manager- Instrumentation & Control Project Phase Erection, Commissioning

Scope Greenfield Project

Surajit Das Instrument & Controls Engineer

Professional Resume of Qualification Page 6 of 6

RELEVANT EXPERIENCE

Responsibilities

Indian Oil Corporation Limited, Baroda Refinery, EURO IV Project;

• Managed a team of six field engineers on site

• Erection: Erection of all sorts of Process Instruments (Transmitters, Valves, Analyzers etc.), Site Management including material and manpower, Coordination with clients and vendors, Site inspections and RFI acceptance, MTO preparation, Method of statement preparation, Installation of instruments, JBs and Panels, Cable routing, laying and installations, Calibration and preventive maintenance of Instrument, Installation and Configuration of DCS, PLC, SCADA and HMI, Installation and configuration of F&G systems, As built.

• Commissioning: Cable continuity and insulation test, Cold & Hot Loop checking, Pressure test, Functions test, Alarm and trip verification, Cause and effects verification, Panel Testing, Interlock Checking, Programming (Ladder, FBD, STL etc.), SAT performance. Period Feb 2008 - April 2009

Company Jacobs Engineering India Pvt. Ltd.

Client Singapore Refinery Company, Singapore

Job Title Design Engineer- Instrumentation & Control Project Phase Feed, Basic Engineering

Scope Greenfield Project

Responsibilities

Singapore Refinery Company, Singapore; Propylene Separation Unit (PSU)

• It was a work share project with Mumbai Office & self was involved in Preparation of Basis of Design, Preparation of Control Philosophy, DCS & SIS Architecture Drawing, Instrument Index

& I/O List, ATG System Architecture Drawing, Cable Layout, Instrument Index in Intools, P&ID Development, Instrument Data Sheets in INtools, Technical Bid Evaluation, Instrument Location Plan Drawing, DCS & PLC I/O List, Instrument Installation Drawings in Intools., Level Sketches, Loop Drawings in INtools, Cable & JB Schedule, Instrument Cable Routine, MTO List, Instrument Air Distribution Schematic, Instrument Power Consumption, Orifice & Control valve sizing calculation in INtools, Cause & Effect Diagram, Reviewed of Bidder’s Documents.

• Software’s used: INtools (SPI 2009) SP4, Infomaker, E&H Sizing Applicator, Flow Calc. 32CE, Vendor’s Control Valve Sizing Software, venturi sizing software, orifice sizing Software, pitot tube sizing software etc.

• Sizing Calculation: Orifice, Control Valve (Globe, Ball, Butterfly, Pinch etc.), Safety Relief Valves, Rupture Disc, Emergency Vents, Breather Valves, Pitot tube, Venturi, Rotameter etc. Period June 2007 – January 2008

Company Jacobs Engineering India Pvt. Ltd.

Client Indian Oil Corporation Limited, Mathura Refinery Job Title Trainee / Design Engineer

Project Phase Detailed Engineering

Scope Greenfield Project

Responsibilities

Indian Oil Corporation Limited, Mathura Refinery; MSQ Plant

• Detailed Engineering. The activities include preparation of – Basis of Design, Technical specification, Design Data Sheets., issue of enquiry, evaluation of bid, TR, Field engineering & system engineering. Worked with Emerson Delta V system.

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