Design Engineer

P RAMANATHAN

E-Mail: ***************@*****.***

Phone: +91-904*******

Result-oriented professional, targeting senior level assignments in New product Development with an organization of high repute preferably in Manufacturing Industries PROFILE S UMMARY

An accomplished professional with 7 years of rich and successful experience in New product Development.

Knowledge on Front & Rear Axle Housing Exp in CATIA V5.

Ensuring physical phases of new projects are delivered on time (T), to budget (C) and to the required quality standard (Q).

Conduct design reviews with customers & CFT member

Effective use of GD&T and Tolerance stacks

Expertise in designing world-class systems and implementing processes that will enable organisation to consistently meet and enhance customer satisfaction

A strategist cum implementer with excellent people management, communication, and presentation skills and a capability to manage change with ease C ORE C OMPETENCIES

New Product Development 3D modelling Sheet metal designing DFMEA / PFMEA Process improvement Reverse engineering Facility Management CAPEX Capacity Planning

ORGANIZATIONAL E X P ERIENCE

(Jan 2018 to till date)- Windals precision private Ltd., Pune as Senior Engineer – NPD Areas handling:

Design & develop detailed 3D mechanical equipments design, part modelling, drawing, assembly & sheet metal using Catia.

Design of fixture for sheet metal component & SPM design.

Create appropriate manufacturing design drawing.

Preparing of Prototype samples according to customer requirement.

Scheduling design jobs & co-ordination of design team to ensuring timely completion as per plan and pre-set parameters for new design projects & development in existing fixtures.

Have worked in a Cross Functional environment, conducting design and periodical APQP reviews. Completed training in ISO 9001 TS 16949, Advance Product Quality Planning, Production Part Approval Process, Design FMEA, Statistical Process Control, CQI9, and Limits & Fits..

Design of rear axle banjo axle Fixture of all Banjo Components.

Assisting in implementation of the designed processes and thereafter testing its functionality.

Identification of failure modes & decision making & Negotiation Skills -Trade off.-Analytical Skills- Presentation and Communication Skills.

Tools & Fixtures as per Plan & Approval by QA

Monthly monitoring of Fixture Validation & Reduce Tool cost & Innovation to Fixture & Dies.

Mfg Process Design & development for New Process / change in existing process.

New Plant Layout & Machines layout.

Major Projects:

AL, M&M Tag Axle 3D model in-house design & Proto sample given to customer.

Dana & AAM Axle Housing Line up with proper machining & Welding Fixture, SPM.

Tag Axle M&M Axle Housing Line up.

(Feb 2013 to Jan 2018)-Axles India Ltd. - TVS Group as a Methods Engineer. Areas handling:

Processing of RFQ, Design review, Design verification, preparing DFMEA, Manufacturing Feasibility study, Design input and output check lists, preparing Project APQP Timing Plan and Detailed APQP documentation as per ISO TS 16949 standards.

Setting up weekly conference call with customer to discuss and close various design and Process related issues. Communicating the issues at customer end to internal Cross Functional team for taking up timely corrective actions.

Designing manufacturing layouts & Create BOM of various fixtures.

Preparing of Prototype samples according to customer requirement.

Design of rear axle banjo axle Fixture of all Banjo Components.

Analyzing the nature of faults and take follow up actions to provide quality feedback of the product assembly.

To regulating & updating document required for ISO/TS 16949. Major Projects:-

Hendrickson axle Housing child Parts Line up.

Dana Axle Housing Line up with proper machining & Welding Fixture, SPM. ADDITIONAL SKILLS

Completed certification course training on CATIA V20

I had written an International Examination in Japanese Language (JLPT) for N5 level. Technical Certification

DASSAULT SYSTEMES CATIA Certified Professional

Surface Design Specialist / V5R20

is one of most highly regarded Technical IT

Certifications automobile and aerospace

industry which is authorized by DASSAULT

SYSTEMES, who are the developers of CATIA

CATIA Certified Professional - Surface Design

Specialist V5R20 Exam Details:

Specialization : CATIA V5 R20 - Generative Shape Design Dassault 3DS No. : 3DS016267

Certificate Registration No. : 250692846

Exam Validation No. : 265048173

Exam Score : 600/800

Percentage Scored : 75%

This certificate can be verified www.pearsonvue.com/authenticate A C HEIVEMENTS

Designed new separated line for Daimler by leading team and achieve 2000 housing per month.

Through Value Engineering did the modification in the design of brake flange of Volvo tag axle at child part stage, which during assembly reduced the machining cycle time and Increased the production output by 50%.

Up gradation in packing arrangement from Wooden planks to Steel pallets which were made returnable from Customer‘s end. Thereby the Packing Cost reduced and made Environment friendly.

Long term achievement as implementing negative corner insert in bed milling from 4 corner to 8 corner by reducing 50% Cost per component.

Increased nearly 40 % line output by replacing straight drill and OSG tap to step drill and high speed tap.

Introduction of Ready to grind spindles for all models in view of eliminating turning operation (Completely eliminated an operation and thus instead of turning the spindles will be ground directly).

Through several value engineering activity, material reduction is done in brackets of VECV models and achieved cost saving.

A C ADEMIC D ETAILS

B.E. Automobile Engineering (Full Time), Sri ram engineering college, Anna University, Chennai May 2012

First Class with Distinction (66.71%)

Higher secondary schooling (Full Time), Bharathi matric Hr sec school, Erode May 2008

First Class with Distinction (80.21%)

IT SKILLS

Conversant with AutoCAD, Catia

Knowledge in TCS ion (Tooling/Purchase)

Date of Birth: 4th september 1990

Mariatal Staus: Married

Languages Known: English, Tamil,Hindi

Mailing Address: 83/2 sasthri nagar, 2nd street, Kasi palayam(PO), Erode-2

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