Power Plant Manager

SACHCHIDA NAND PANDEY

Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step;

aiming for top level assignments as Plant Head with a leading organization of repute in Thermal Power Plant (Captive

& Mega) Sector, preferably in PAN India, Overseas, Gulf Countries

: ************@*****.*** +91-882******* http://in.linkedin.com/in/snpandey15/

CORE COMPETENCIES PROFILE SUMMARY

Result-oriented Business Leader offering over 3 decades of rich experience with

impressive success in consistently increasing business turnover YOY by re-

Strategic Planning

organizing business direction through strategic initiatives & cost control

measures

Program / Project Administration

Led successful execution of large scale construction of Mega (BTG & BOP

Statutory Compliance Supercritical & Sub Critical) & captive power projects encompassing

installation, commissioning, testing, operation and maintenance(day to day,

Resource Optimization

predictive & annual O/H of BTG & BOP) in all the discipline Civil, Mechanical,

Electrical & C&I construction works in RKM Power Gen Pvt. Ltd.

Operations Excellence

Comprehensive experience in managing the entire gamut of project site

Workforce Governance activities, right from preparation of schedules, technical specifications,

planning of erection / commissioning sequences, material related activities till

Financial Mgmt. (CAPEX Planning / Budgeting)

handover in compliance with safety, health and quality standards

Quality Management Systems Implementation Expertise in Installation & Commissioning of BTG & BOP / Operations &

Maintenance of Thermal Mega & Captive Power Plants

Process / Productivity Improvements

Excellent track record of setting up plants from scratch and turning around

Management Reporting performance of underperforming production units into high performing units

Designed, scheduled & set-up projects, ensured completion of assignments and

SOP Development / Management

minimized performance bottlenecks for high productivity with maximization of

men, material, cost & machine

Tendering / Techno-Commercial Matters

Excellent in enhancing the operational efficiency, eliminating obsolescence and

HSE Management achieving cost reduction through process improvements, fuel replacement,

heat reduction, materials management and inventory control

Stakeholder Mgmt. (External / Internal)

Experienced in managing functions for interfacing with Villagers, Statutory State

Supplier & People Relationship Management Govt. Agencies such as Director of Boilers & Safety, Electricity Regulatory

Bodies, Police, District Collector, Tahsildar, Labour Commissioner & Labour

Plant Operations & Maintenance

Officers, CPCB & SPCB Clearances, Hazardous Permission

Supply Chain Planning Implemented supplier partnership programs that provided competitive

advantage while ensuring premium quality supply and a reduction of total

Manpower Management

system costs

Time & Cost Reduction Management Track record of implementing cost saving measures to achieve substantial

reduction in terms of raw materials, manpower and machine utilization

SOFT SKILLS CAREER TIMELINE

Collaborator Since

RKM Power Gen Pvt. Ltd 4X 360MW, Uchpinda Near Kharasia,

May14

Dabhra, District- Champa (CG) as Sr. V.P. Cum Director

Communicator Jun13

Apr14 M/S SHEL NGP. RIG. as Sr. VP (Project)

Planner

Nov11- NCCL, Khuntani, Orissa as AVP (Sr. GM) / Project Head

Jun13

Change Agent Apr10- Jindal India Thermal Power Limited, Derang Angul, Orissa as

Nov11 V.P. (BTG & BOP-Head/Project Head)

Nov07

Adani Power Limited, Mundra, Gujarat as DGM -Project

Apr10

Mar06- Hindalco Industries Ltd. (Unit: Birla Copper) Dahej, Gujarat Manager

Nov07

Mar93

Grasim Industries Ltd. Nagda (M.P.) Deputy Manager

Mar06

May84 U. B. Engg. (W. I. E. Ltd.) Obra, Nagda as Sr. Engineer

Mar93

WORK EXPERIENCE

Since May14 with RKM Power Gen Pvt. Ltd . 4X 360MW, Uchpinda Near Kharasia, Dabhra, District- Champa (CG) as SR. V.P. Cum

Director of The Board Member, Occupier of Factory & Plant Head

Key Result Areas:

Increasing technical specification of BTG & BOP area and raising tenders for price biding, finalization of bid & vendors, issuing of LOI

for engineering, materials, execution and commissioning of equipment

Reviewing design, acquiring approvals, basic engineering, sizing of boiler, turbines, ESP Cooling Tower, WTP

Working on the wide gamut of tasks entailing Water Balance Diagram, QAP, Valve Selection, Piping Pressure Drop Calculation,

selection of materials and thickness calculation

Managing and reviewing the plot plan, layout, general arrangement, P&ID, flow diagram, calculation of shaft power for rotating

equipment and determination of auxiliary power consumption

Reviewing the activities for area grading and development infrastructure like roads, drains, boundary wall, offices, stores, labour

colony, staff / workers gate and materials in & out gates

Planning schedule for sequential flow of incoming materials for the BTG & BOP according to project schedule & commissioning

requirement & monitored for the same

Implementing planned schedule of BTG & BOP for sequential monthly erection requirements up to coal synchronization to meet the

project schedule & monitoring the same

Scheduling for availability of Contractors Manpower, Tools & Plants and other resources up to coal synchronization to meet project

schedule & monitoring the same

Reviewed Plant Standard Operating Procedures (SOP) and provided necessary support for Job Safety Analysis (JSA) /Risk

Assessment

Executing proper quality control system, handling construction of foundation of BTG & BOP areas, chimney, cooling tower, ETP, DM

plant, intake reservoir & pump house, CWP pump house, all control rooms, labs, switch yard foundation, HT & LT transformer

foundation, of civil works after that installation & commissioning BTG & BOP

Performing Installation, commissioning, O & M of BTG & it auxiliaries & BOP (AHP, CHP, DM Plant, ETP) of the supercritical, subcritical

plant, captive power plant (PF,AFBC & CFBC boilers) like 660MW,600MW, 330MW,360MW,,30MW,40MW,60MW & 15MW etc.

Administering operations like cold, warm & hot start up & emergency handling and safe shut down of the BTG of 330MW, 360MW,

60MW, 30MW, 12.5MW subcritical & captive power plant & its BOP

Developing:

o Checklist & spare parts list for maintenance of all the equipment of BTG & BOP for preventive, annual overhauling and day to

day maintenance

o SOP & check list for supercritical & subcritical plant & captive power plants

o Inter locks & protection of all the equipments of BTG & BOP

Spearheading the preventive & shutdown maintenance and ensuring maximum availability of equipment

Planning, scheduling & allocating the work and ensuring the working conditions are as per safety standards

Collaborating with the Production Department, facilitating the infrastructure and operating the plant with optimal power and fuel

consumption

Worked in the areas of budget development and tracking, value capture assessment, reporting, communications as well as leading

various corporate-wide and operations-specific initiatives as required

Supervising the financial aspects and CAPEX related to payback, infrastructure and development activities

Maintaining close coordination between productions, supply chain management, sourcing, and other functional divisions for smo oth

Plant Operations and project execution

Reviewing existing processes and initiating measures for enhancin g productive capacity as well as productivity, within same

budgetary limits

Managing projects for the erection and commissioning of equipment and utilities for enhancing operational capacity

Tracking project progress with respect to cost, resource deploym ent & utilization, time overruns, compliance with quality standards,

and manpower planning

Ascertaining areas of improvement and recommending process modifications and equipment calibrations to enhance operational

efficiencies of the systems

Ensuring maintenance of optimum inventory levels to achieve adequate stock of spare parts

Interacting with Villagers, Statutory State Govt. Agencies such as Director of Boilers & Safety, Electricity Regulatory Bodie s, Police,

District Collector, Tahsildar, Labour Commissioner & Labour Officers, Factory Director, CPCB & SPCB clearances, hazardous

permission

Highlights:

Administered the planning, installation, erection & commissioning of BTG and its auxiliaries, & BOP ( AHP, HCSD Pumps & its piping,

BTG & Bop Compressor, Chp, Stacker & Re - Claimers, Twin Bagan Tippler with 8 Hoppers, ETP and DM plant, intake pump house

with 40 km pipe line to reservoirs, raw water pump hose

Ensured dispatches in the erection sequence order

Led operations and maintenance of power plants with reliability, economical, safety and also developing the operation staff on

maintenance aspects

Implemented cost saving and energy saving techniques/ measures and modifications to achieve substantial reduction in O&M

expenditures and work within the budget

Developed, managed and monitored the performance of multi-skilled work force and conceptualizing need-based training programs

for maximizing operational efficiency

Successfully commissioned all four unit & made COD in time as desired and saved the plant from NPA

Single-handedly managed Unit third and fourth made the commissioning and COD in record time with in four month of 50% left out

jobs and convert in to mega project

Managed unit operations or export the power 350 MW to UPPL from March -16 from unit -1 and other Three units are in commercial

generation Power supply to Telangana through Discom

Coordinated with SECL cement plants, CECB Raipur, Bilaspur, national highway for coal procurement and ash disposal and 100% ash

utilization for clean environment

Worked on feasibility report finalization for FGD & SCR & SNCR, to reduction of SPM equipment installation of facilities to meet MoEF

& CC emission norm gazette notification on Dec15

Prepared the COD (Commercial Operation Date) unit-1 26-11- 2015, unit-2 11-02-2016, unit -3 14-11-2017, unit-4 20-03-2019

Worked on Applicable Emission Limit Unit 3&4 So2-100mg/Nm3, Nox-100mg/Nm3,SPM-30mg/Nm3,Mercurry-.03mg/Nm3 by

December 2022

Jun13-Apr14 with M/S SHEL NGP. RIG. as Sr. VP (Project) Coordinator for various Projects

Nov11-Jun13 with NCCL, Khuntani, Orissa as AVP (Sr. GM) / Project Head

Apr10-Nov11 with Jindal India Thermal Power Ltd., Derang Angul, Odisha as V.P. (BTG & BOP-Head/Project Head)

Nov07-Apr10 with Adani Power Limited, Mundra, Gujarat as DGM -Project

Mar06-Nov07 with Hindalco Industries Ltd. (Unit: Birla Copper) Dahej, Gujarat as Manager

Mar93-Mar06 with Grasim Industries Ltd. Nagda (M.P.) as Deputy Manager

Highlight:

Completed 10,000 Tons erection of above sets and its commissioning within 24 months from material ordering to commissioning

under supervision of equipments suppliers

Single handedly managed complete plant on DCS based provided by BHEL Max System

Managed a wide gamut of activities entailing finalization of machineries, Design engg, erection, commissioning, operations,

maintenance, inventory planning & performance assessment of :

o 75 TPH & 65 Kg/ Cm2, Coal Fired Air Fluidized Bed Combustion Boiler of BHEL make

o Extraction cum Back-Pressure Steam Turbines of 16.5 MW capacity of SHIN NIPPON, Japan

o Coal Handling Plant of 150 TPH capacity Coal size: 6mm supplied by M/s Sayaji Iron & Steel Company, M/s Naveen projects

o Ash Handling Plant of 75 TPH capacity, make: M/s Melco, Faridabad

May84-Mar93 with U. B. Engg. (W. I. E. Ltd.) Obra, Nagda as Sr. Engineer

PROFESSIONAL ENHANCEMENTS (TRAININGS)

Undergone trainings with:

o BHEL Thirichy on Power Plant for Operations & Maintenance

o NTPC at Nagda on Power Plant Emergencies

o Design, Selection and Maintenance of High Pressure Boiler at Baroda

o In-plant Skill Development Programme for Updating Plant Operational Skills

o Development Programme for Updating Plant Operational Skills

o Statistic Quality Control Programme

o Computer Awareness Training Programme

EDUCATION/CERTIFICATIONS

B.E. Mech. Engg. from I.M.E., Mumbai in 2002

Diploma in Mechanical Engg. from U.P. Lucknow in 1984

Level -2 for X-ray in NDT from Kota Board in 2000

Boiler Operations Eng. (BOE) from Chief Inspector Boilers Indore (M.P.) in 1996

PERSONAL DETAILS

15th April, 1962

Date of Birth:

Languages Known: Hindi, English

Passport: Pass port no:M9838716, date of Issue:04-08-2015, Date of Expiring:03-08-2025

Present Address: S.N. Pandey c/o Lal Shahab Mishra, Rambhata Road Near Ramlila Maidan, Baglamukhi Mandir,

District- Raigarh 496001 (CG)

Permanent Address: S/o G. S. Pandey, Sector # 8, Near Aeeappa Temple, Post: Obra, District - Sonbhadra 231219 (UP)

ANNEXURE (PROJECTS UNDERTAKEN)

Since May14 with RKM Power Gen Pvt. Ltd. 4X 360MW, Uchpinda Near Kharasia, Dabhra, District - Champa (CG) as SR. V.P. Cum

Director of The Board Member, Occupier of Factory & Plant Head

Project Undertaken:

Worked on planning, installation, erection & commissioning of BTG and its auxiliaries, & BOP (Ahp, HCSD pumps & its piping, B TG &

Bop compressor, CHP, Stacker & Re - Claimers, Twin Bagan Tippler with 8 Hoppers, ETP and DM Plant, Intake Pump House with 40

km Pipe Line to reservoirs, Raw Water Pump Hose

Jun13 Apr14 with M/S SHEL NGP. as Sr. VP (Project) Coordinator for Various Project s

Project Name: Coordinating of 2x300MW BTG TRN Project through BGR, 2x 600MW BTG & BOP of Athena Power Project

Ltd. at Raigarh (CG), 1x120 MW BTG of Thermax at vizag VSTPP, 2x660MW Supercritical Power Plant

Location: BTPP East Coast Thermal Power Pvt. Ltd. (A.P.), ATPP & TRN Thermal Power plant

Key Result Areas:

Concluded the contract, KOM and accordingly submitted L-2 schedule, deployed staff, manpower T&P according to the L-2

schedule

Managed erection procedure of structure, pressure part schedule up to drainable & non-drainable HT, up to COD of the plant

Prepared:

o H.T. procedure, erection procedure of auxiliary boiler

o FQP, FWP & safety plan for zero accident ISO Level for the time of execution up to hand over plant

o PBG, ABG against mobilization of T&P, manpower & resources

Monitored the L2, L3 & L4 schedule for the progress, DWGS & materials planning as sequential erection to proper utilization of

T&P and men power

Nov11 Jun13 with NCCL, Khuntani, Odisha as AVP (Sr. GM) / Project Head

Projects Undertaken:

Managed plant operations with the capacity 4x330MW of China Make in phase I 2x330MW & Phase II 2x330MW

Directed installation of Batching Plant, Cement Godowns, Steel Yard, Sand and Aggregate Yard

Reviewed:

o Construction & activities for foundation of BTG & BOP Areas, Chimney, Cooling Tower, ERH, DM Plant, Intake Reservoir, CWP

Pump House, All Control Rooms, Labs, Switchyard Foundation, HT & LT Transformer Foundation

o Mechanical, Electrical & C & I Erection activities for BTG & BOP areas of 330MW subcritical plant

Gained good understanding of implementation & documentation formalities for Quality Systems such as W.C.M Activity, 18001,

ISO 9000 activity

Single-handedly worked and troubleshot issues raised during plant stoppage at Kharach (BCP) for 2 x 110 T/ HR Boiler and its

auxiliaries

Apr10-Nov11 with Jindal India Thermal Power Limited, Derang Angul, Odisha as V.P. (BTG & BOP-Head/Project Head)

Projects Undertaken:

Managed the plant consisting BTG & BOP having capacity of 2x600MW of BHEL Make in Phase I 2x600MW & Phase II 3x600MW

Planned schedule for sequential flow of incoming materials for the BTG & BOP according to project schedule & commissioning

requirement as well as monitored the same

Made schedule of BTG & BOP for sequential monthly erection requirements up to coal synchronization to meet the project schedule

& monitoring the same

Administered the scheduling for availability of Contractors Manpower, Tools & Plants and other resources up to coal synchroni zation

to meet project schedule & monitored the same

Nov07 Apr10 with Adani Power Limited, Mundra, Gujarat as DGM -Project

Projects Undertaken:

Worked on planning, installation, erection & commissioning of BTG and its auxiliaries, & BOP (AHP, HCSD pumps & its Piping, BTG &

Bop Compressor, CHP, Vegan Tippler, ETP and DM plant, Intake Pump House with 50 km Pipe Line to Cooling Towers)

Managed installation & commissioning of BTG & BOP of the plant having capacity of 4x330 MW in phase I&II & 5x660 MW of China

Make Plant

Mar06 Nov07 with Hindalco Industries Ltd. (Unit: Birla Copper) Dahej, Gujarat as Manager

Projects Undertaken:

Installed capacity of the power plant is 135 MW having wide range of Boilers & Steam Turbines as (2.85, 12.5, 10.5, 2x24.5, 60 MW).

The plant consists of CFBC 3x 150 TPH & 1x75 TPH AFBC Boiler and Steam turbine

Administered operation & maintenance of 3 x 150 T/hr CFBC,1x75 T/hr AFBC Boiler and its accessories main Boiler, fuel feeding

system, ESP, Ash Handling system, fans (ID, FD & PA Fan Augmenting Fans)

Took preventive, predictive & annual o/h maintenance of 30 MW, 40MW, 2x12.5MW, 10.5MW, 6.5 MW sets Boiler, T/A and its

auxiliaries

Single handedly worked on maintenance & annual overhauling of Boilers & Turbines along with auxiliaries & operation of the plant

where successfully implemented TPM/ISO and other quality policies

Successfully managed the new green Project 1x60 MW

Prepared modifications in bed S/H clamping for avoiding the Breakdown and reduced two break down reduction in a year,huge

cost saving & increase plant reliability

Managed to plug the Air Heater Tube which were damaged and PA Air Increased, increased the boiler loading & huge amount of

cost saving and mounted frequency drive on the fans for saving the power

Mar93 Feb06 with Grasim Industries Ltd. Nagda (M.P.) as Deputy Manager

Projects Undertaken:

Completed engineering of 3 x 15.5 MW of BHEL sets for IBR project at Indonesia.

Drove efforts in indenting & ordering for material procuring of above sets from the various vendor as BH EL for 3 x 75 tons/ hours

AFBC Boilers and its auxiliaries, ESP, 2 x 15.5 MW Turbines, Generators and its auxiliaries, EOT crane for Turbine building, Feed

pumps, cooling Tower and CW pumps paharpur make, Elegi make screw compressors, coal shed, Truck Tipp lers, EOT crane for coal

shifting, complete coal handling plant from BHP, Ash handling plant from Andure, coal bunkers and Demine plant from Ion exch ange,

Filter Water and demine water pumps, cooling water, filter demine water, L.P. and H.P. extraction v alves, fittings and its piping

Performed Erection, Testing & commissioning & taken the full load on 3x15.5Mw T/A along with 3x75TPH AFBC Boilers and

conducted the PG Test of Boilers & Turbines on design coal at IBR Indonesia.

Managed a wide gamut of activities entailing finalization of machineries, Design Engg., Erection, Commissioning, Operations,

Maintenance, Inventory planning & Performance assessment of :

o 75 TPH & 65 Kg/ Cm2, Coal Fired Air Fluidized Bed Combustion Boiler of BHEL make

o Extraction cum Back-Pressure Steam Turbines of 16.5 MW capacity of SHIN NIPPON, Japan

o Coal Handling Plant of 150 TPH capacity Coal size: 6mm supplied by M/s Sayaji Iron & Steel Company, M/s Naveen projects

o Ash Handling Plant of 75 TPH capacity, make: M/s Melco, Faridabad

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