Customer Handling, Process Quality, Quality Assurance

SUNDAR.K No: MIG - **, First Floor, Near Shisya School,

Ph: +91-852******* Thally Road, Hosur.

E-Mail: ************@*****.*** Krishnagiri (District) – 635109

Seeking a challenging position in QUALITY ASSURANCE or related area, with an organization offering long term career and advancement opportunities in which my experience and Technical abilities can contribute to improve quality, productivity and profitability of the organization.

Profile Summary

A qualified D.M.E and result oriented professional with over 10years experience in QUALITY ASSURANCE Function.(Supplier, Manufacturing & Customer Quality) in automotive industries.

Presently working as Executive – Manufacturing Quality Assurance in M/s Minda Industries ltd, Hosur since Aug 2013.

Team leader with a proven track record of strategic Quality vision, quick delivery, and demonstrated ability to inspire/mentor quality assurance teams to implement latest QA programs for maintaining automotive industrial quality standards.

Proven expertise in reorganizing operation with efficiency improvement as well as total improvement on product quality.

Presentation and technology leading skills, good communication and results-oriented person.

Well versed in conceptualizing and implementing operational strategies for the quality functions by carrying out quality planning to confirm the organizational QA/QC requirements.

Core Competencies

Familiarized in creation and review of Control Plan, FMEA, Process Flow and Process Audit Sheets.

Preparing and analyzing Supplier Audit and Assessment reports.

Preparing 8D reports for customer claims.

Well experienced in quality related training to new manpower’s before deploying to work

Familiarized in conducting the Process audit & Product audit in the manufacturing & assembly processes.

Familiarized in organization operations activities SQPCDM.

Well experienced in Problem solving for Quality Rejections through PDCA Cycle & QCC.

Experienced in IATF16949, TQM, PPAP, FMEA, APQP, 7QC TOOLS, 5S & Kaizen.

Active participation role in QCC, Kaizen and DWM activities.

Familiarized in Handling the parts and having the process knowledge in Steel, Sheet Metal Parts, Proprietary, Plastic, Rubber and Machining Parts.

Familiarized in Preparing Monthly Presentation Slides, Graphs & various types of Statements.

Familiarized in testing and analysis of electric parts.

Familiarized setting quality targets as per organizational strategy.

Experienced controlling and managing 4M changes in systematic approach.

Exposure in customer’s system audit, process audit and customer specific requirements.

Organizational Experience

1.Since August 2013 to till date working with M/s. Minda Industries Limited. Hosur in various quality role. Currently working as Manufacturing Quality function team lead.

India’s one of the leading Automotive Component Manufacturer, successfully operating more than 50 years.

Various type of SWITCH and Handle Bar Manufacturer for 2 Wheeler OEM’s.

Major customers are Honda Motors & Scooters India, TVS Motors, YAMAHA INDIA LTD and ROYAL ENFIELD MOTORS LTD.

Key result area:

Performing process audit in die-casting, injection molding, Press shop, powder coating and assembly process as per audit plan and check sheet.

Performing product audit, FTA Audit & DOL Audit in line.

Handling the internal quality issues and resolving through various quality tools.

Lead and handle the NPD launch process in assembly.

Coordinating with System departments to conduct the QMS Internal audit, Process audit and Product audit within the organization.

Analyzing and providing systematic corrective action in in-house quality process for various audit findings.

Achieving the in-house quality PPM targets as per organization’s short and mid-terms targets.

Controlling the 4M changes in assembly process.

Participating as CFT in PFMEA creation and upgradation process.

Responsible to conduct the top rejection analysis and resolve.

Allocate and manage the human resources provided in MQA function.

Providing technical training to operator as per monthly training plan.

Participating as CFT member in APQP process in NPD.

Monitoring and control the cost of poor quality of manufacturing process.

Improving the line quality controls by identifying and implementing various poka-yoke’s.

Responsible to review the material test certificates / Third party reports / SST reports and analysis

Problem solving using 8D approaches for Customer claim, internal claim and major failure.

Identify the resource requirement (Gauges / Instrument / Equipment’s) which required to measure & monitor the product quality for any new product development.

Performing the “Run at Rate” at assembly process during the PTR (PPAP production).

Implementation of 5S, KAIZEN & Continuous Improvement related to cost, Quality, Moral, Safety and related Processes

2.Since SEP 2012 to AUG 2013 worked at M/s. GENCOR AUTO PRIVATE LIMITED, Chennai. as Quality Trainee – Process Quality. (Quality Assurance)

Leading 4-Wheeler Component manufacturing company in India.

Key result area:

·To Monitoring the Final quality of Inspection & Manufacturing products and supporting the documentation of Customer Analysis for various projects and submits to CQA.

·The system of gap found out and finds the RC & CAPA, which has been implemented, and it has been monitoring with respective records and submits to QA Head.

3.Since August 2009 to APR 2012 worked at M/s. WABCO India Limited, Chennai in Diploma Trainee – New Product Development - Quality Assurance

·WABCO India is a leading supplier of technologies and services that improve the safety, efficiency and connectivity of commercial vehicles in India. WABCO India excels in pioneering breakthrough innovations that bring industry-leading solutions to the commercial vehicle industry in India and worldwide. The company is a world-class manufacturer and local market leader in advanced braking systems, conventional braking products and related air assisted technologies and systems

Key result area:

·Initial Sample Inspection Report (ISIR) supplier sample components and Inspection lead reduced 4 days to 2 days

·Inspection of initial samples as per drawing & approve the same for pilot lot batch

·Provide supplier rating based on quality and delivery

·Analysis & taking corrective action against Customer Complaints & Daily Rejections

·Brake Chamber transfer projects (150 Variants) Successfully ISIR completed on time and approved By Volvo and Daimler.

·Quality standard updation in SAP as per customer fit and function parameters and the same implemented at supplier end.

·Verification of incoming raw materials, sheet metal parts, rubber parts, plastic parts in measures of performance and dimensions.

Professional Training Undergone

a)PPAP training e) COPQ

b)Kaizen, 7QC Tools and 5S Work Shop f) Poke-Yoke

c)QC Story g) IATF 16949 awareness

d)Communication & Presentation Skills

Academic Details

Diploma in Mechanical engineering affiliated to Directorate of Technical Education, Tamilnadu with 74.29% in the academic year of 2009.

H.S.C from State board of secondary education, Tamil Nadu with 70.58% in the academic year of 2005

Additional Qualification

SAP System (QM & MM Module)

Autocad2008

MS Office

Personal Details

Date of Birth : 18th May 1988

Marital Status : Married

Gender : Male

Nationality : Indian

Hobbies : Travel, Watching Sports.

Languages Known : English, Tamil and Hindi.

Present Address : MIG - 22, First Floor, Near Shisya School, Thally

Road, Hosur – 635 109

I here by declaring that the above mentioned informations are true and best of my knowledge and experience.

Thanking you,

Truthfully,

Date:

Place: Hosur (SUNDAR. K)

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