Manager Plant

R: S

JASOBANTA NARAYAN JENA

Mobile: 805-***-****, 805-***-**** ~ Email: ****************@*****.***

Seeking assignments in Maintenance, Facilities, Projects & Production Management with leading organizations

PROFESSIONAL SYNOPSIS

oA result oriented professional with over 23 years of experience in Maintenance, Project, facilities & Production Planning.

oCurrently associated with Phoenix Medical systems P ltd as Maintenance Manager.

oA keen planner with competencies across:

- - Maintenance Project Planning - Production Operations - Cost Reductions - Process Enhancement - Resource Deployment - Installation & Commissioning - Quality Assurance - Man Management

oAdept at supervision, co-ordination and managing the day-to-day and round the clock operation and maintenance of all specialized services and utilities using utility management packages.

oProficient in managing maintenance operations of Equipment and Utilities in Manufacturing Facilities with proven abilities in reducing downtime and enhancing operational efficiency.

oDeftness in project monitoring and review of project schedules, ensuring cost control within budgeted parameters.

oCoordinating projects for the set up facilities with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.

oAn effective communicator with excellent relationship, management skills and strong analytical, problem solving and organizational abilities.

AREAS OF EXPOSURE

Project Planning & Execution

Executing projects for plant set up, expansion, and modernization.

Planning & Execution of the projects. Monitor/Discuss project status; review during the course of periodic project review meetings there by developing inter personal skills.

Listing down the resource needs for projects, after considering the budgetary parameters set.

Handling activities right from the conceptualization stage to the execution; involving finalization of technical specifications, tendering, procurement, scheduling, progress monitoring, erection, testing & commissioning, manpower planning.

Maintenance

Planning and implementing proactive / predictive / preventive / shut down maintenance schedules for machinery so as to increase machine up time / equipment reliability.

Proactively identifying areas of obstruction/breakdowns and taking steps to rectify the equipment through application of trouble shooting techniques.

Executing energy saving & other cost saving measures with suitable modifications in process.

Preparing SOP, Manuals & Work Instructions for production operations for the unit and maintaining reports for facilitating decision making by management.

Developing and implementing plans & schedules for Maintenance Operations and Annual Turn Around with focus on optimum utilization of manpower and material.

Undertaking regular inspections to prevent accidents and adhere to safety norms.

Reviewing the performance of Equipment for smooth running of the plant & ensure inventory system with minimum spare.

Monitor MTBF & MTTR for controlling the Break down of Equipment.

Develop new vendor for contingency situations.

Implement safety and Environment awareness rules for employee and contractor.

Coordinate with Electricity Board for completion of statutory Rules.

Production Planning & Control

Handling production related tasks including planning, control and trouble shooting.

Minimizing performance bottlenecks for achieving high productivity with maximization of material & machine.

Preparing SOP, manuals & work instructions for production operations for the unit and maintaining reports for facilitating decision making by the management.

Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities.

Project Installation & Commissioning

Supervising installation and commissioning of Equipment, followed by trial runs.

Identifying project bottlenecks and undertaking corrective measures.

Ensuring effective site management and discipline to ensure safe & timely execution of the projects.

Installation and commissioning of equipment, followed by plant trial runs meeting targeted performance/ quality & quantity parameters and thereafter handing over of the plant.

Project completions for 4 no’s of Printer, UPS, key board & PCB assembly plants & 100 no’s mobile & home appliances walk in canters, Offices, ware house & maintained for the same in PAN India.

Quality Assurance

Mentoring & directing quality - routine and non-routine issues by interacting with concerned departments such as Purchase, Production etc of projects till completion.

Conducting regular Internal Audits, Root Cause Analysis, Troubleshooting and Reviews to ensure adherence to highest standards.

Over seeing implementation of quality as per ISO 9001 Standards.

Training and guiding teams on towards identifying factors critical to quality, reducing process variation, improving capabilities & increasing stability.

Man Management

Leading, mentoring & monitoring the performance of the team to ensure efficiency in process operations & meeting of individual & group targets.

Ensuring that teams adhere to all the quality tool & procedures.

Resolving inter personal issues & working towards a harmonious work environment.

Monitoring & controlling the House keeping, Security and Maintenance teams.

ORGANIZATIONAL EXPERIENCE

Since Jan’20 Phoenix Medical systems P Ltd Manager Maintenance

Noteworthy Initiatives

Key role in maintenance of DG, Transformer, ACB, OCB, Panel Boards, capacitors panel, Compressors, Fire fighting Pumps, fire Alarm systems, A/C & Chiller Plants, Air handling unit, UPS, solar systems,paint booth, thermo foaming machine,oven, Etching machine,Sewage Treatment plant, Access control & camera, House keeping,IT & Civil project works.

Jul’03 – Jan’20 TVS Electronics Ltd Deputy Manager Facility Management

Noteworthy Initiatives

Currently looking after job responsibilities like;

oMaintenance Management, Project Management and Implementation.

oEnsuring Quality Assurance and Product Reliability.

oIncreasing machine up time.

oInstrumental in achieving Productivity Rise.

Efficiently handling the Preventive and Breakdown Maintenance of Plant Machines and Utilities like;

-Transformer, Generator, MV panel, ACB, OCB, Compressor, Air Drier.

-Lift, Burn in Conveyor, Air Conditioner, UPS, Water Pumps, Fire Alarm, Access Control,CCTV.

-Ink Banks M/C, Reverting m/c, Grinding m/c, Deburring M/C, Ultrasonic Welding m/c, Key Board Itching M/C, Spot Welding M/C, Oven, Vertical Carousel

-Blister Packing m/c, Fume Extraction Scrubber, Boiler, Net work, Telephone Systems, Maintenance of Air tel & BSNL Modem

-SMT Machines like Chip Shooter, Fine Pitch Placer, Re Flow Oven, Wave Soldering m/c & all facility related maintenance work.

Accomplished Project Work for SMT Plant, Production Plant, DG Erection, and New Electrical Equipment Installation & Commissioning.

Maintaining Machinery, 5S, House Keeping & Security.

Actively involved in negotiation with Contractor for better Rate & better Quality.

Successfully completed Project for Energy Audit & saved Rs 5 lacks per annul in TVS Electronics Ltd, Chennai.

Recipient of 5S Award from Anna University for maintaining the 5S in TVS Electronics Ltd, Chennai.

Got the Best Employee for 2005 for excellence of work.

Supported the Production line for Highest Ever Production.

Nov’98 – Jul’03 Syngenta Bio sciences (India) Pvt. Ltd Electrical Executive

Noteworthy Initiatives

Key role in maintenance of DG, Transformer, ACB, OCB, Panel Boards, Compressors, Fire fighting Pumps, A/C & Chiller Plants, DE humidifier system, Sewage Treatment plant, Effluent treatment plant, Incinerator, powder filling & packing m/c, Conveyor System & Powder Mixer Unit.

Got the Safety Award in Syngenta India (P) Ltd, Gummidipoondi, Chennai

Apr’97 – Oct’98 Elcot Power Control Ltd, Tamilnadu Testing Engineer

Facilitated Assembling & testing of High Power converter, Inverter, Battery Chargers, and Transformer & Quality Assurance Dept.

Oct’96 – Mar’97 Sigma Pi Sources (P) Ltd Supervisor

Noteworthy Initiatives

Steered initiatives for production of High Power Batteries use in Defense.

25% increase in production calculating of man/machine time.

Saved 25000/- per month after following the Energy saving system implementation.

TRAINING UNDER TAKEN

-Marketing Management from SISI, Guindy, Chennai-32

-ISO 9001 Quality Management & ISO 14001 Environment Management Training.

-USHA Fire Fighting Training

-Personal Protective Equipment Training

-5S Training, 6 Sigma Training and Energy Audit Training.

-Maintenance of Electrical & Mechanical Training from HAFINCONS Institution.

-First Aid Training

-Orientation for Centre of Excellence.

-Building Management Systems by Ashrae South India-2004.

-Energy Efficiency Capacity Building Program by IREDA-2006

-Work Shop on Machine Failure & Reliability from FIK International, Mumbai-2007.

-Energy Efficiency Techniques by LM Thapar-2008.

Energy Management Techniques from confederation of Indian Industry-2010

EDUCATION

BSc (Maths) from Utkal University, Odisha 1989.

Bachelor Degree in Electrical Engineering from the Institute of Engineers (India) Calcutta (1996) from College of Engineering & Technology, Kodambakkam Chennai

PGDCA from Comp care Software Chennai 1997.

Having “C” Electrical License issued by Govt. of Tamilnadu for maintaining HT Line

PERSONAL VITAE

Date of Birth: 18th May 1969

Address: Jasobanta Narayan Jena, Arun Flats,114/1,Vannier street,Choolaimedu, Chennai-600094

Languages Known: English, Hindi, Tamil, Oriya and Bengali.

Last Salary Drawn- 12.5 Lakhs

Jasobanta Narayan Jena

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