Executive Profile
A professional with over * years of dynamic experience from administering
construction operations to leading Quality assurance activities; established DCS Communication, Construction & Project management and commissioning of Instrumentation system
A key resource with experience of working and coordination across various departments like construction, manufacturing and quality assurance with hands- on experience in optimizing process and driving excellence in project management Efficient in handling the project site activities, right from preparation of schedules, technical specifications, planning of erection sequences, material related activities till handover in compliance with safety, health and quality standards Strong relationship management & communication skills with abilities in networking with Consultants, Vendors, Process Engineers, Sub-Contractors and Supervisors for technical negotiations, assistance and making necessary recommendations
Spearheaded entire installation, commissioning and production operations to maintain continuity and match organizational goals through supervising Operations Management, Quality control, Process improvements, Safety guidelines, manpower development, new Policy/Procedure development guidelines, Resource Allocation and optimizations cost Reduction / Avoidance Successfully conducted site surveys as per requirements; performed systematic evaluations of each project site to identify problems that could represent risks to personnel or equipment or prevent efficient operation by project team Executed pre-commissioning, commissioning and start-up procedures submitted by contractors to contribute to development of commission plan, ensuring adherence to regulatory concerns and project schedules Academic Details
M.B.A (Human Resources Management) from Annamalai University DDE
(2015-2017)
B.E. - Electronics and Instrumentation Engineering from Anna University
(2006-2010)
Key Impact Areas
Professional Experience
Oct’17 – Present: Jacobs Engineering India Pvt. Ltd., Location as Instrumentation Field Engineer (Consultant) Instrumentation Erection activities
Project: RSPL-Dwarka- Soda Ash Production Plant
Client: Rohit Surfactants private limited, Size – 1500 MTPD Role:
Spearheading overall instrumentation part with maintaining high standard of quality aspects of the work within assigned areas and for ensuring construction contractors complete their work in accordance with the project schedule Ensuring that Instrument construction contractors adhere strictly to the latest Approved for Construction (AFC) project drawings, Specifications, ITP’s, Procedures and Site Instructions Reviewing and monitoring the availability of drawings, specifications, job instructions, material deliveries and tools applicable Interacting with the contractors, planning engineers, and the Construction Engineer for developing detailed daily and weekly work plans in accordance with the overall planning schedule Coordinating and resolving field construction queries interfacing with engineering and completions Ensuring adequate, qualified supervision & skilled labor resources are employed to meet schedule requirements Steering Progress monitoring, manpower planning, progress reports of works carried out by the contractor, Quality Control, Quantity surveying and certification of contractor’s bills VISHNU PRABHAKAR
SENIOR INSTRUMENTATION ENGINEER INSTRUMENT CONSTRUCTION ENGINEER QUALITY CONTROL ENGINEER PROJECT MANAGEMENT
********@*****.*** +876*******
Strategic
Planning &
Leadership
Construction
Cost
Optimization
Customer
Relationship
Management
Capacities
Planning
Project
Management &
Execution
Sourcing &
Vendor
Management
Manpower
Planning
Team Building &
Leadership
Process
Improvements
Soft
Skills
Conducting HSE Tool box talk in timely manner
Creating manpower charts and schedules, recommend, assign and distribute manpower for the execution of engineering activities within budgeted project man-hours. Recommend cost effective measures to reduce overall manpower costs Organizing the preparation of equipment and material specifications and data sheets, reviewing the detailed engineering calculations and drawings including the design basis document, Instrument Index, Input & Output Lists, Bill of Quantities, Block Diagrams, equipment system specifications, cable routing, control room layouts, Cause and Effect Diagrams, Complex Control loop narratives and Safety narratives, Loop Diagrams, Functional Logic Diagrams, Terminations Diagrams, Installation Hook-up Drawings, Instrument Plot Plans, Control Panel Drawings, Control/Equipment Room Lay-outs, Cable Tray Layouts, Cable Schedules and Cable Drum Schedules, JB schedules, Interconnection Schedules, Installation detail drawings, Fire/Smoke Detection Lay-out and Alarm Lists
Formulating methods, techniques, and procedures for the implementation and troubleshooting of special construction discipline work processes
Analyzing and making independent recommendations regarding solutions to problems with varying complexity in accordance with organization and/or project objectives and guidelines Organizing and prioritizing a variety of assignments and multiple tasks in an effective and timely manner, set priorities, and meet deadlines
Preparing & reviewing design documentation including and not limited to : P&IDs, Instrument Specifications & Data sheets, Loops and Schematics, Control Panel Layouts, Conduit/Cable Tray Layouts, Instrument Location Drawings, Network Architecture, Cable Schedules, Instrument Index/IO, Power Distribution, Single line diagrams, load lists, Cable schedules, Control Philosophy relevant to complete the project documents Understanding & ensuring compliance with relevant regulations of the respective countries and quality standards Jan’17 – Sep’17: Aarkay Instruments Pvt. Ltd., Mumbai As Lead E&I Engineer for Aarkay Instruments Pvt. Ltd. at NTCB-Shell Technology Center Bangalore E&I Erection & Commissioning
Project: RSPL-IH2 Demonstration Plant
Client: Shell Technology Centre Bangalore
Role:
Prepared Instrumentation quality control documents, Prepare Quality control procedure (QCP), Loop checking packages, Inspection Test Plan (ITP) and Inspection Test Report (ITR) for E & I works Controlled the work activities in accordance with approved drawing plans, work procedure and project’s specifications requirements
Conducted Inspection of all ongoing works and prevent nonconformance occurring Obtained statutory approvals for measuring and test equipment Monitored the Progress and the quality of instrumentation work executed Reviewed documents released for construction
Aug’15 – Dec’16: Miraj Instrumentation Services, Mumbai As QA/QC E&I Engineer for Miraj Instrumentation Services (I) Pvt. Ltd. at L&T Modular Fabrication Yard L.L.C, Sohar, Oman
E&IT in E&I Engineering Dept.(Onshore Oil & Gas Process Platform) Project: UZ-750 ZADCO, PAM & PAR MODULES
Client: ZADCO with PMC Petrofac in L&T MFY, Oman
Role:
Prepared the Request for inspection, Inspection test reports and related documents for all electrical & Instrumentation equipment’s Installations
Ensured that the job is executed as per the approved Construction Quality Plan, Site Inspection Plan and procedures under controlled conditions
Inspected cable laying and termination for power and control cables Erected Testing of CCTV & Telecom System & F&G devices Assured quality control and safety matters on site Monitored the installation work as per standards, ITP and project specifications Reviewed all calibration equipment’s validity of its certificates, review weekly all test reports of calibrated instruments Inspected instruments like flow transmitters, level transmitters, temperature indicators, flow control valves, pressure control valve, RTD, analyzer are installed as per P&ID layout, Hookup drawing and location Drawing Managed punch list clearing to ensure that the works are completed and is accepted by the client Dec’14 – Aug’15: Miraj Instrumentation Services, Mumbai As E&I QC Engineer for Miraj Instrumentation Services (I) Pvt. Ltd. at EIL GAIL Vijayapur Petrochemical Project in Electrical and Instrumentation Department.
E&IT Operations in Electrical and Instrumentation Department. Role:
Performed primary inspection of Inward E& IT materials, Request for Inspection and completing it by norms with client Executed inspection on:
Installed lighting systems & earthing systems; all kinds instruments, control valves, motor operated valves & cable trays and PVC coated conduits
Steered activities related to:
o Hydro test and pneumatic testing
o Cable duct, Cable tray installation and cable support route prior to cable run o Plant fire & gas alarm system such as smoke detectors, heat detectors, gas detectors & manual call points o Instrument control panels, cabinets, and junction boxes, stanchion of instruments devices Jul’10 – Nov’14: Taom Aviation Pvt. Ltd., Mumbai
As E&I Engineer for Taom Aviation Pvt. Ltd. at Barsingsar Thermal Power Project Operation, Maintenance, Erection& QA/QC
Project: Barsingsar Thermal Power Project (2 X 125 MW-CFBC Boiler) Client: Neyveli Lignite Corporation
Roles across the career:
Reviewed and approved EPC documentation for new projects and executed and delivered project completion within projected time and budget, adhering to engineering designs standards and specification and ensured the project smooth execution including the procurement of the equipment and materials Coordinated with various parties such as the EPCM, other EPCs, Municipals and Services Ensured incorporation of the site changes to design drawings and communicated changes to the client Prepared the technical studies as a base of reports for Senior Construction, Installation, Commissioning Supervisor on main issues, events at the site, progress reporting, trends and recommendation for improvements, status and all developments that impact schedule, risk, safety and reputation through regular reports Managed QA/QC, loop checking, function testing, proof and performance testing, calibration, faultfinding, maintenance, and mechanical completion
Engineered control and automation designs for various industry applications including oil and gas procurement, chemicals, textiles, food and beverage, and manufacturing
Requested revised contractor proposals for design improvements to resolve potential construction problems, with heavy emphasis placed on safety concerns
Evaluated of the technical aspects of the products ensure the compliance with the project requirements and standards Analyzed scope of work packages for existing plant instrumentation and control modifications including preparation of site documentation, method statements, risk assessments, work permits, and safe work procedures Spearheaded installation, inspection, QA/QC, loop checking, function testing, proof testing, calibration, fault finding, maintenance (predictive, preventive, corrective) Mechanical completions, commissioning and start-up of electrical and instrumentation equipment/systems
Personal Details
Date of Birth : 20th October 1988
Languages Known : Malayalam, English & Hindi
Present Address : Flat no 106, Srikunj Residency, Near Jalaram Temple, Dwarka, Gujrat, PIN: 361335 Permanent Address: Geethanjali, Vellalloor (P.O), Kilimanoor, Trivandrum, Kerala, India, 695601 Passport Number : L9634070. Valid from: 27/05/2014 to 26/05/2024 Permanent Address : Methil, Fife, KY8-2HH. Scotland