Engineer Maintenance

CORE COMPETENCIES

Roll Mill Management

Maintenance Operations

Spare-Parts Management

Bearings Re-manufacturing

Project Execution

Erection & Commissioning

Safety & Quality Assurance

Cost & Energy Savings

MIS Reports / Compliance

Team Mentoring/ Trainings

IT SKILLS

End-user of Integrated Level-2

Systems

Operating System &

Language: Windows 98

SHIB SHANKAR RANA

: + 91 - 993-***-****/720-***-**** ~ : *****.*****@*****.*** MECHANICAL ENGINEERING PROFESSIONAL

~ Roll Mills & Maintenance Operations ~

Offering 20+ years of rich experience in managing Roll Mills while working in state-of the-plants like TATA Steel, Tinplate & Essar Steel (Timken India) and TSCR Roll Shop & Solution Factory (SKF India) for smooth & efficient operations

P R O F I L E S UMMARY

Presently associated with SKF India Ltd. as Shift / Factory In-Charge/ Engineer at TSCR Roll Shop; managing roll mill areas, shift/daily manpower supervision, spare-parts / inventory management & maintenance of various machine & equipment Proficient in managing Maintenance Operations, including Preventive/ Predictive / Breakdown Maintenance, for reducing downtime & enhancing Overall Operating Efficiency

(OEE) of machine/ equipment/ utilities

Led Process Improvement initiatives like FMEA RCA, VA/VE, to achieve streamlined operations, cost, resource & energy savings; recorded key achievements like: o Spall and Hold Bearing re maintained and taken in circulation o Drove re-manufacturing of Bearings

o Reduced Spare-Parts Stock by 15% in 2004-2007 and by 5% in 2007-2010 o Roll Spalling came down to zero in FY 2004-2006 and as well Mill Delay reduced to 0.05% of overall delay

o Bearing Failures reduced by 80% in Cold Rolling Mills at Tata Steel for 2004 - 2006 Resourceful in supporting project functions, new plant set-ups, erection & commissioning of machine and ensuring timely completion

Pivotal in ensuring compliance to ISO & EHS Standards / SOPs for achieving zero accident in production line, ensuring health & safety of employees Result-oriented Leader with talent in managing, training & motivating teams; problem- solver with strong analytical & negotiation skills WORK EXPERIENCE

Since Dec’15: SKF India Ltd. as Shift / Factory In-Charge/ Engineer at TSCR Roll Shop Assignments Handled/ Growth Path:

SKF India Ltd. at TSCR Roll Shop in Customer Premises - TATA Steel Ltd. Dec’15 to Aug’19 SKF India Ltd. at Solution Factory (Jamshedpur) as Factory In-Charge / Engineer Aug’19 to May’20 Key Result Areas:

• Managing day-to-day Operations for smooth functioning of the Roll Shop; responsible for o Providing rolls to mill as per required parameters o Overhauling of backup roll & work roll chocks to minimize bearing failure

• Administering Spare Parts Management for each machine including: o Arranging Chock & Bearing Maintaining Spares for grinding machines & bearing area o Coordinating with Mill Operations for smooth & efficient running of mill

• Planning & implementing preventive & predictive maintenance schedules for improving overall equipment reliability and machine safety; modifying the tools to reduce time, ease handling and prevent from accident

• Contributing in re-manufacturing of bearing as per the requirement

• Identifying areas of obstruction /breakdowns and taking step to rectify equipment’s through FMEA process; conducting Root Cause Analysis and initiating necessary corrective actions to prevent repeated problems

• Administering Material/ Spare-Parts Procurement & Inventory Management for smooth mill operations

• Devising plan for annual maintenance shutdown work with cross-functional departments

• Directing shift / manpower management activities with key focus on optimum utilization of resources

• Implementing measures for productivity / quality enhancement, cost & energy savings and process improvement Photograph

• Facilitating audits/inspections for maintaining required quality, reducing rejection / defects

• Driving safety guidelines for promoting a safety awareness in plant and achievement of zero accident at site

• Providing Trainings to Fitter, Rigger and Helper to enhance their skills May’00 - Dec’15: Timken India Ltd. as Designation

Assignments Handled/ Growth Path:

Timken India Ltd. at CRM Roll Shop in customer premises - TATA Steel Limited May’00 to May’14 Timken India Ltd. at CRM Roll Shop in customer premises – Tinplate Jun’14 to Sep’14 Timken India Ltd. at CRM Roll Shop in customer premises - Essar Steel Ltd. Sep’14 to Dec’15 Key Responsibilities:

• Handled maintenance of Work Roll, Intermediate Roll and Back-up Roll Chock as well as maintenance of Bearings, Roll Grinding Machines and Spall Bearing Rework Maintenance

• Monitored the process parameters for Roll Grinding machines, EDT M/cs and Chock Changers

• Ensured documentation and recordkeeping as per ISO 9001:2000 and OHSAS 18001 requirements

• Administered preventive maintenance planning and daily work distribution

• Conducted Failure Mode Effect Analysis (FMEA) of critical failures occurring in the Mill or Roll Shop to ascertain the root cause and suggested corrective actions

• Supported the Spare Parts Management for each machine; ensured optimum manpower/ resource utilization

• Prepared MIS Reports of OEE (Overall Equipment Effectiveness), Down Time Analysis, Standard Deviation for shortfalls; recorded & analysed day-to-day productivity, man / machine hours, % utilization of machines as per process parameters

• Motivated, managed and led a Maintenance Team to enhance the effectiveness of Maintenance activities

• Performed Trial and Analysis for new requirement and programs for development

• Responsible for checking of machines, tools and dies condition and preparation of job action plan

• Managed modification in machinery according to product and input-output analysis A C A DEMIC DETAILS

Diploma in Mechanical Engineering from Technical Board of Karnataka in 1996

Matriculation from BSE Board, Patna in 1989

P E R S ONAL DETAILS

Date of Birth: 1st January 1975

Languages Known: English, Hindi and Bengali

Address: C/o TATA Steel Ltd., Jamshedpur – 831012, Jharkhand General Interest : Socializing with people, Travelling, Listening music Current CTC : Approx 10 Lakhs.

Expected CTC : Negotiable

Declaration:

I hereby declare that all the statements furnished above are true to the best of my knowledge & experience. Shib Shankar Rana

Academic Project: Experimental & Theoretical

Study with Rolling Machine in Final Year of

Diploma

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