Manager Engineering

CURRICULUM VITAE

VIJAYA KUMAR.R

#**, *** ****,*** *****,Varadharajanagar,

Singapura 4th Stage, e-mail:*************@*****.**.** Vidyaranyapura post ************@*****.***

Bangaluru-560097 Mob: +353-*********

Carrier Objectives: A challenging position with ample opportunity for advancement and growth in the field of CNC- manufacture Total Quality Management. Ambitious and self motivated with a strong desire and determination to achieve both personal and professional goals by implementing a proactive and professional approach. Educational Qualification:

S.S.L.C Passed in first class, Vyalikaval Education Society School, Bangaluru- 2003. Diploma in Mechanical Engineering, Acharya Polytechnic, Soledevanahalli-2006. B. Tech in Mechanical Engineering,KSOU, St.Joseph College, Hosur-2015. Professional Experience:

1) Working as CNC TEAM LEADER and PROCESS PLANNER. at TAFE EPD from January 2007 to April 2012.

PLANT DESCRIPTION

• It is an ISO 9001:2000, ISO 14001:2004, and ISO / TS 16949:2002 certified Company that manufactures Automotive Products.

• TAFE-EPD, is India’s leading manufacturers of AUTOMOBILE and Engineering plastic Products, is having high precision machineries with Global standards. Injection Molding Plant consisting 20 Machines ranging from 180 tons to 3200 tons.

• The CNC –dept is having 13 CNC machines including EDM, MILLING& DEEPHOLE DRILLING MACHINES. This dept manufacturing tools sizes from small to larger like bumper tool up to 20 ton job weight can be placed on the machine table. Deep cooling hole up to 2 meter can drill without any hurdle.

• TAFE engineering plastic division has state of art technology in plastic injecting molding providing HI-Fi solutions to world class customers like GM, BOSCH, TOYOTA, TJC, GEBEL, WIPRO, FORD, TBI, TATATOYO, MAHINDRA

& MAHINDRA, TVS, VISTEON, and BPL etc.

• TAFE product range includes Automobile accessories, Computer accessories, and 2 Wheeler and 4-wheeler automotive parts.

ROLES AND RESPONSIBILITY:

• Coordinating with MANAGER TOOL ROOM to get the number of tools to be completed for a month.

• Conducting Internal Quality Audits & Environmental Audits and present the observations to the management representative.

• Verification of Corrective & Preventive actions for non-conformities of internal complaints.

• Coordination with internal departments to get the feed back of the parts being manufactured.

• Establishing, Maintaining and Monitoring of the Quality / Environmental Management Systems in the shop floor.

• TPM Implementation in the shop floor– Core Team Member

• Achieving ZERO defects in a product to be manufactured.

• Achieving Right quality items in first time

• Responsible to initiate & implement the corrective & preventive actions in the shop floor.

• Conducting in-house manufacturing related training programs (Internal Trainer).

• Document and Data control.

• Coordinating with Design dept to discuss the issues regarding to manufacturing feasibility for any new tool.

• Responsible to attend cross functional team (CFT)-meeting to do problem solving & analysis when the component not meeting the spec after trial taken.

• Responsible to utilize the equipments effectively with a target of 95%.

• Monitoring of 5S score trend on weekly basis.

• Monitoring of Safety related issues and presenting to top management. PROFESSIONAL ACHIEVEMENTS

• Successfully completion of TOYOTA INNOVA CAR PROJECT.

• Successfully completion of TVS-SCOOTY COMPONENTS totally 6 no of tools, TVS-SCOOTY PEP 16 NO OF TOOLS, TVS-SCOOTY STREAK 18 NO OF TOOLS.

• Successfully completion of NISSAN CAR PROJECT all tools were larger moulds

• Successfully implemented 5S in shop floor.

• Successfully completion of EXIDE JAR mould component length was 0.6 meter in machining.

• Successfully completed a deep cavity machining depth 600mm depth in HMC type machine.

• Successfully completed the SPEAKER GRILL TOOL in sparking process. This one would do in JAPAN.

• Successfully completion of RADIATOR component (automobile parts) TOOLS for TATATOYO Company.

• Part of Success team in achieving customer delight.

• Key member in implementation of TPM & KAIZEN’S

2) Worked as CNC programmer (both manual and cam),TEAM LEADER and PROCESS PLANNER at Weir minerals India pvt ltd from May 2012 to Oct 2015 . 3) Worked in PPC Department from Oct 2015 to Jan 2016. PLANT DESCRIPTION

Weir Minerals Manufactures slurry handling equipment and associated spare parts for abrasive high wear applications used in mining as well as in the niche oil sands and flue gas desulphurization markets. Products include pumps, Hydro-cyclones, Valves de-watering equipments and wear resistant linings. The division is present in key mining markets, including South and North America, Australia and Africa. Weir Minerals also Started to Manufacture the Valve bodies, Which includes 2 turning Centers, 1 Turn-Mill centre

& 1 (VMC) Vertical Machining Centre (4-Axes).

• It is an ISO 9001:2000, ISO 14001:2004, and OHSAA 18001:1999.

• Winner of Frost & Sullivan Award “Indian Manufacturing Excellence Golden Award-2007&2009”

• Winner of CII Business Exim Award-2008 & 2010”.

• Winner of CII “5S Excellence Award-2008 & 2011”.

• Winner of QCFI QCC-Excellence Award & CII QCC 1st prize State level.

• Winner of CII EHS Excellence Award 2011.

ROLES AND RESPONSIBILITY:

• Coordinating with MANAGER to get the number of Seals, Valves and pumps to be completed for a month.

• Verification of Corrective & Preventive actions for non-conformities of internal complaints.

• Coordination with internal departments to get the feedback of the parts being manufactured.

• Achieving ZERO defects in a product to be manufactured.

• Achieving Right quality items in first time

• Document and Data control.

• Monitoring of 5S score trend on weekly basis.

• Monitoring of Safety related issues and presenting to top management.

• Responsible to utilize the machines effectively with a target of 90%. PROFESSIONAL ACHIEVEMENTS

• Key member in implementation of Lean Manufacturing,TPM & KAIZEN’S

• Successfully implemented 5S in shop floor.

• Successfully started to manufacture all the spring molds of mechanical Seals in In-House.

• Successfully Attended the QCC Programs and Won Awards.

• Successfully designed a fixture & machined one of the Main parts of Mechanical seal in In-House.

• Successfully designed a fixture & machined all sizes of valve bodies In-House. 3) Working as a Senior Engineer (CAM programmer), at BRITISH ENGINES India pvt ltd

(Electronic City Office) from May 2016 to till date .

• British Engines is a leading engineering group working across the globe. Six businesses design and manufacture technology leading products for a wide range of industries including the oil and gas, chemical, marine, construction and agriculture sectors.

• The Group is made up of the following businesses; BEL Valves, CMP Products, Rotary Power, Stephenson Gobin, Stadium Export Services, BEL Engineering and Michell Bearings.

• The Manufacturing plant is situated at Attibele Industrial Area and Design and CAM unit is in Electronic City. ROLES AND RESPONSIBILITY:

• Programming for the Michell Bearing components (UK Plant) and BEL Valves (INDIA) using EdgeCam Manufacturing Software.

• Simulation of the programmed parts using Vericut Software.

• Programming for Integrex-400iii (5 Axes Machine) and Vertical Turret Lathe G & L V1250 Machine.

• Documents and Data control.

• Coordinating with Manager for achieving ZERO errors in programs. 4) Working as a CNC Operator, at Irish Pressings Limited.Ireland from November 2019 to till date.

Irish Pressings is a market leader in the design and manufacture of tooling, metal stampings (metal pressings), welded assemblies, projection welding, precision machining and prototyping services. Irish Pressings is committed to meeting and exceeding customer expectations in the supply of high-quality reliable products, at competitive prices, delivered on-time, by a highly-skilled workforce. Roles and Responsibility:

• Operating the CNC Machines and handling a team of 3 members.

• Coordinating with MANAGER TOOL ROOM to get the number of tools to be completed for a month.

• Verification of Corrective & Preventive actions for non-confirmities of internal complaints.

• Coordination with internal departments to get the feed back of the parts being manufactured.

• Achieving ZERO defects in a product to be manufactured.

• Achieving Right quality items in first time

• Responsible to initiate & implement the corrective & preventive actions in the shop floor.

• Responsible to utilize the equipments effectively with a target of 95%.

• Monitoring of 5S score trend on weekly basis.

Computer Skills:

Operating systems : MS -DOS, Windows XP, Windows

7. Aplication : Auto CAD, MS-office,

Basics of Uni-Graphics (CAM).

EdgeCam(CAM),Vericut(Simulation).

Personal Details:

Name : VIJAYA KUMAR

Father'sName : LATE.RANGANATHAN.G

Date of Birth : 22 APRIL 1987

Sex : Male

Marital Status : Married

Nationality : Indian/Hindu

Language Known : Kannada, English, Hindi, Telugu and Tamil Permanent address : #92,2nd Main,7th cross,Varadharajanagar, Singapura 4th stage,Vidyaranyapura post,

Bangaluru-560097.

Declaration

I hereby declare that the Particulars given by me are true to the best of my knowledge and belief. Eagerly awaiting your positive response.

Date:12/08/2020

Place: Ireland [VIJAYA KUMAR.R]

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