Food Safety Engineer

NISAR AFZAL

Email: **********.***@*****.***

Mobile No: +971*********

Abu Dhabi, UAE

Date of Birth: 15-10-1991

Gender: Male

Nationality: Pakistani

Religion: Islam

Marital Status: Single

Passport No: JC1510551

License: Valid UAE Driving License

Career Profile

Industrial Engineer with dynamic skills in FMCG industry leading production operations with development and sustain lean culture. Certified Internal Auditor having sound knowledge of process improvement methodologies (Lean Manufacturing & TPM) to increase productivity. Work Experience

Production Lead

Nestle Waters Factory, Abu Dhabi-UAE

November 2018 — Present

Job Responsibilities:

• Ensure availability of resources required for Green Field Project Startup Phases including Commissioning, Qualification, Verification and Handover.

• Lead and manage factory production with minimum available resource.

● Ensure to implement all safety procedures, develop risk assessment tool (HIRA) and define control measures accordingly within the production lines.

● Ensure to develop Operational Master Plan for next 03 years and execute tasks to achieve desired KPIs in order to meet top business priorities.

● Ensure to develop all visual standards for each machine of production line with food safety compliance

(HACCP) to deliver safe and quality food.

● Conduct production capacity analysis and initiate actions to continuously improve production efficiency and cost effectiveness.

● Ensure that finished products are consistently manufactured meeting prescribed standards on time and meeting consumer expectations through maintains a basic knowledge of Nestlé systems and programs, including GMP, Food Safety, NQMS, SOP’s, QMS, and Nestlé Continuous Excellence (NCE).

● Daily Operations Review – Ensure team leaders discuss daily operational results, meet all required KPIs.

● Execute planned maintenance activities with fully engaged production work force.

● Monitor consumer complaints and follow through with corrective actions when needed.

● Participate in sensory evaluation to ensure top quality.

● Participate in monthly variance meeting with finance teem to review material actual losses and execute action plan in case of adverse variance compared to zero and standard loss based on BOM.

● Lead yearly material cost saving projects.

● Lead process improvement projects with problem solving tools like GSTD, DMAIC.

● Conduct and lead internal audit (FSSC-22000) when required.

● Ensure to update all necessary Nestle, local regulatory, ISO and customer standard documents like Risk and Opportunity, Aspect and Impact and Overall Risk Assessment registers.

● Conduct departmental SWOT and develop team competency matrixes to create development plan based on business priorities.

● Accountable for assuring that the scheduling of products to be produced is accomplished in a timely manner for shipment.

Production Engineer

Gourmet Foods & Beverages, Faisalabad-Pakistan

January 2015 — October 2018

Job Responsibilities:

● Lead and manage KRONES production lines with 130 work force including 12 shift leaders, producing almost 16 different products.

● Responsible for Installation and Commissioning of new machines adding to production lines.

● Ensure execution of autonomous and planned maintenance activities on production lines to keep manufacturing assets in good working condition.

● Responsible for Annual Shutdown Maintenance Budgeting.

● Ensure maximum productivity with minimum Cost of Production.

● Ensure to deliver quality and safe products on time by implementation of company and local food safety and quality standards.

● Responsible to reduce raw and packaging material waste during manufacturing processes. Qualification

B.E Industrial Engineering & Management - 2014

Dawood University of Engineering & Technology, Karachi-Pakistan Trainings & Certifications

• Registered member of Pakistan Engineering Council (PEC # IND/03525)

● Certified Internal Auditor FSSC-22000 – TUV NORD

● Basic First Aid Training - Emirates Technical and Safety Development Center

● Fire Protection System Safety Training – NAFFCO

● Essential Food Safety Training – ADFCA

● Hazard Identification & Risk Assessment, Machine Safety Training – Nestle

● TPM, Lean Manufacturing Trainings – Nestle

Skills

● Microsoft (Excel, Word, PowerPoint, Visio, Teams, Outlook) hands on experience.

● Proficient in SAM (Stoppages Analysis Module), SAP based application.

● Interpersonal skills

● Communication

● Leadership

● Troubleshooting

● Problem Solving

Contact this candidate