Engineering Quality Engineer

RAJULAPATI VEERA BABU

HYDERABAD,TELANGANA Cell:+91-630-***-**** Email: *******@*****.***

MECHANICAL

Concept to Prototype Innovation and Design Testing and Validation Quality/Assurance

Dedicated Engineering professional with experience in a fast-paced environment, developing practices for continuous improvement and quality improvement. Skilled in identifying and eliminating bottlenecks, performing root-cause analysis. DFMEA, PFMEA, PPAP, MSA, Capability analysis, and providing comprehensive product support and cost-efficient solutions throughout the development of the product lifecycle. Excellent knowledge in various Quality control/Quality Assurance tools and documentation of APQP and PPAP. Experienced in working as a part of a cross-functional team in product development and product launch. Working knowledge of design software tools CATIA V5, SolidWorks, AutoCAD.

PROFESSIONAL SUMMARY

Mechanical Engineering intern working in new product development Prototyping, Testing analysis, and Production.

Developed Design and manufacturing activities through Design Verification Plans (DVP), DFMEA, PFMEA.

Proficient in 3D Modelling, Assembly, and Detailing using Solid works & CATIA V5 CAD packages.

Performed conceptual CAE Simulations for failure analysis using testing techniques using Ansys.

Thorough knowledge in creating blueprints using GD&T (ASME Y 14.5, 2009), EBOM, and performing tolerance stack-up calculations.

Worked closely with cross-functional teams to provide the functional part with manufacturing feasibility.

Knowledge and exposure to MATLAB, IMDS, ISO/IATF 16949:2016 standards, and MS Office Tools.

WORK EXPERIENCE

BRIGHTSHARKS Engineering, Farmington Hills, USA

Feb 2020-June 2020.

Experienced in design/Assembly and development of Prototype DRL(Day Time Running Lamps) using CATIA V5, ANSYS 17.0, and Auto CAD.

Assisted senior engineers in reviewing the test data at the time of CAE ( Flow simulation) and preparing documentation to determine feasibility and maintain aesthetics of product (injection point, injection pressure, weld lines, potential air traps, warpage, Thermal residual stress).

Worked closely with manufacturing and tooling engineers in the elimination of plastic defects and to improve product quality.

Worked on prototype/product test procedure by the result of performing tolerance stack-up analysis for DFM(Design for Manufacturing)/DFA(Design for Assembly).

Coordinated with cross-functional teams (Manufacturing, Tooling, and Quality) to get an alignment for successful DR(Design Reviews).

SAKTHI AUTOMOTIVE, Detroit, MI.

JUNE 2018- JAN 2020

SUPPLIER QUALITY ENGINEER

Evaluated shift quality data for SPC.

Created control plans and coordinated with cross-functional teams for design documentation and PPAP submission timeline.

Participated in continuous improvement drives conducted for technicians on monthly basis data. Prepared work instructions RFQS, costing, Engineering Estimations, Cost break down, and feasibility studies for the projects.

Trained employees as required on Quality systems, related procedures. Worked closely with QC inspectors and technicians and analyzed the non-conformance and authorized corrective actions.

Developed and initiated standards and methods for inspection, testing, and evaluation. Carry out internal audits, supplier audits, and assist in the identification of supplier non-conformances. Maintain documentation with a quality system, TS16949, ISO-14001.

JC GIBBONS LIVONIA, MI.

FEB 2018-MAY 2018

INTERNSHIP

Designed essential parts and components, including CNC and screw machine fabricated parts with solid works.

Recreated existing products and controlled prints for day to day production and quality using ASME Y 14.5 2009 geometric tolerancing standards.

Through knowledge in the creation of EBOM for drafted parts and ballooning drawings for PPAP.

Worked with the quality department in the day to day quality auditing to ensure no defects with production.

Updated gauge pack twice annually to maintain plant quality.

Suggested engineering changes to customer end for cost reduction and cycle time of part in the production.

ACADEMIC PROJECTS

These projects have given me great exposure in the Engineering field, an opportunity to work as a team, and practical difficulties in implementing the task.

LAWRENCE TECHNOLOGICAL UNIVERSITY, SOUTHFIELD, MI.

Aug 2016-Dec 2016

Design and Engineering simulation of a wind turbine Foil.

Played a predominant role in the design of the turbine blade and simulated model using ANSYS and carried various test methods for improving the design of the blade.

Designed complicated curved surface of the wind turbine blade in CATIA V5 using surface design module. Performed FEA on Hub, Extender Assembly, Wind Turbine Blade (250kW Wind Turbine) using ANSYS environment.

Performed Dynamic, Thermal, Fatigue limitations of Wind Turbine Blade. Created detailed documentation for design evaluation process (Load Assumptions, Machinery components Tower & Foundation, Rotor Blades Safety System, Electrical Equipment)

SAE Formula Hybrid

Assisted in building chassis for the 2017 Hybrid car for SAE competition using CATIA V5.

Conducted Compressive and tensile tests on a UTM to diagnose the strength of chassis components.

Executed FEA on the designed uprights in Catia.

Collaborated with the team in purchasing cost-effective components and equipment.

Experienced in TIG welding. Collaborated with the team in purchasing profitable parts and equipment.

Design and fabrication of multi-cavity plastic injection Mold.

Fabricated plastic tool via CNC lathe (grinding, drilling), TIG welding methods for fashioning gates, part cavity, primary and secondary runner system.

Optimization of factors Knit lines, injection pressure, clamping force, filling time, cycle time, potential air traps, weld lines, warpage, volumetric shrinkage, gate freeze time, Air Vents (cooling Lines) are executed with help of plastic advisor PRO-E.

Tested and validated the Mold design using a plastic advisor environment in PTC CREO & Windchill, documented all steady-state and Transient reports for final submission.

Created a report for plastic waste management from transportation to product delivery which helps in cost cuttings and helps in reduction of environmental pollution.

EDUCATION

M.S.ME (Master of Science in Mechanical Engineering)

LAWRENCE TECHNOLOGICAL UNIVERSITY Southfield, MI Jan 2018.

B. Tech ME (Bachelor of Technology in Mechanical Engineering)

JAWAHARLAL TECHNOLOGICAL UNIVERSITY Kakinada, AP APRIL 2014.

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