Design Engineer Engineering

TEJAS SANJAY KOLTE

Mechanical Design Engineer

Aurangabad, Maharashtra, India 431003.

+91-787*******, 951******* ************@*****.*** Tejas Kolte Education

WALCHAND COLLEGE OF ENGINEERING, SANGLI

M.TECH. MECHANICAL MANUFACTURING ENGINEERING CPI 9.24/10 JAWAHARLAL NEHRU ENGINEERING COLLEGE, AURANGABAD

B.E. MECHANICAL ENGINEERING Percentage 70.66

DEOGIRI COLLEGE OF SCIENCE, AURANGABAD

HSC Percentage 74.83

S.B. HIGH SCHOOL, AURANGABAD

SSC Percentage 83.53

Autonomous Institute

Aug. 2015 - Aug. 2017

Marathwada University

Aug. 2010 - Aug. 2014

Maharashtra State Board

Feb. 2010

Maharashtra State Board

March. 2008

Skills

Design and Analysis ANSYS Workbench, CATIA, PTC Creo, SolidWorks, Solid Edge, UG-NX, Auto-CAD. Other Software’s Minitab 17, MS Project.

Technical Skills Design, Finite Element Analysis (FEA), Data Analysis, Solid Mechanics, Design for Manufacturing and Assembly (DFMA), Vibrations & Dynamics, Project Management.

Area of Interests: Design & Development, Product life cycle management (PLM). Experience

Mechanical Design Engineer

Samvardhana Motherson Innovative Solutions Ltd, Aurangabad. Aurangabad, India

Oct 2018-Present

Software using: Solid Works 2017, UG NX 11, ANSYS Workbench & Auto-CAD 2016. Clients: TATA Motors, Bajaj Auto Ltd, Hindustan Aeronautics Ltd., Ordinance Factory, Spicer India Ltd., VE Commercial, Oerlikon Graziano Transmission, SONA BLW, SONA KOYO, Aroit Industries

Involve in preparation & execution of optimized design of Broaching tool used for cutting of various gear/spline/rake profiles in Powertrain, Transmission, Drive line & Gear Box components.

Design tool holders, mandrels, jigs & fixtures required for broaching & tool sharpening machine as per customer requirements.

Assist in designing process for renovation & modification in existing product.

Generate 3D CAD part models, assemblies & drafting of product.

Analyse tool geometry & profile by simulation of structural static FEA model.

Ensure and prepare manufacturing drawings, GD & T, BOM as per design standards (DIN, IS, ANSI, etc.)

Collaborative work with various departments like machining shop, grinding shop, HT, tool room. Interacting with production team for design related issues.

Apply and implement DFMEA, KAIZEN and POKA YOKE in new and existing part design and development.

Projects- Design & development of,

- Involute spline spiral gullet round broach.

- Full form relieved Shell type involute spline round broach. Trainee Engineer – Design & Development

Tragen Technology Pvt. Ltd, Aurangabad.

Aurangabad, India

Apr 2018-Oct 2018

Software using: Solid Edge ST8, UG NX 8.5 & Auto-CAD 2014. Clients: Puzzolana Machinery Fabricators, Propel Industries, Hyundai Heavy Industries Ltd, General Electric India Pvt. Ltd.

Worked on design & development of Undercarriage Modules, Crawlers, Sub-Assemblies like Track group, Roller Group, Sprocket Group, Idler group.

Assist in designing process for new product enquiry.

Performing design calculations, generate 3D CAD part models & assemblies.

Ensure and prepare Bill of Material (BOM) and manufacturing drawings, GD & T as per design standards.

To identify and implement design improvements projects.

Project- Design for manufacturing and assembly (DFMA) of undercarriage module frame. Project Trainee (Intern)

General Motors (Powertrain) India Pvt. Ltd. Talegaon, Pune Pune, India

Jun 2016 - Apr. 2017

Handled projects in Automobile Powertrain, to improving operational efficiency, powertrain maintenance, spare parts inventory control, process design & improvements.

Applied lean methodologies by process mapping, data analysis, work study and time study to identify

& eliminate waste in operations performed on production line.

Handled work related to different manufacturing standards audits conducted in GM (GM BIQ level 3 2016 and IMS 2017).

Professional Training

Certified course in ‘Teamcenter 12x NX CAD Integration’ under iGET IT TATA Technologies, Pune, 2020.

Certified course in ‘PTC Creo’ and ‘UG-NX’ under Vision Cad, Aurangabad 2019.

Certified course in ‘Auto Cad’ and ‘Solid Works’ under Indo German Tool Room, Aurangabad 2018.

Completed ‘Vocational in-plant training’ in Indian Tool Pvt. Ltd. Waluj MIDC, Aurangabad, Maharashtra, May 2013.

Project work experience at Starways Engineers Pvt. Ltd. MIDC, Waluj, Aurangabad, Maharashtra. Projects

Design & Development of Full Form Relieved Shell Type Involute Spline Round Broach Oerlikon Graziano Transmission Samvardhana Motherson Innovative Solutions Ltd.

Involved in design & development of form relieved involute spline round broach.

Main objective was to generate component profile after broaching with accuracy in quality class of 8 as per DIN 3962.

Designed shell of inter-spaced teeth (both ID & OD cutting alternate teeth). Profile analysed by simulation of form relieved spline teeth in profile grinding. Based on results of simulation, proper gullet profile and grinding wheel profile selected.

Created Solid 3-D model & assembly of both shell and broach. Forces acting on teeth while cutting profile are calculated. FEA Stress analysed to study effects on tool geometry and deformation during actual metal cutting.

Machines Operational Availability (Up Time) Improvement on Automobile Engine Cylinder Block Machining Line Machines

M. Tech. Thesis Walchand College of Engineering, Sangli, Maharashtra. This project was sponsored by General Motors-Powertrain India Pvt. Ltd. Pune, Maharashtra.

Main objective was to improve production line machines OEE.

Identified critical areas in machines, stations and equipment’s on production line.

Improved design of mechanism and components of the critical parts of machines and equipment’s, and CAD in SolidWorks 2015.

Identified machines critical spare parts by multi-criteria inventory model Using Criticality Analysis Tools: Solid Works, Six Sigma DMAIC, OEE, Kaizen, 7QC tools, Minitab, MAXIMO.

“Design and development of setup for part inspection process “Inspection Arrangement for Component Oil Nozzle”

B.E. Project Jawaharlal Nehru Engineering College, Aurangabad This project was sponsored Starways Engineers Pvt. Ltd. MIDC, Waluj, Aurangabad, Maharashtra.

Error proofing (Poka Yoke) were developed in inspection process for the component ‘oil nozzle’ which is used in oil injector for lubrication purpose in 3-wheeler automobile.

Designed and developed fixture for component to inspect at a time 10 parts.

Performed 3D modelling and prepared 2D GD & T drawing of designed fixture.

90% rejection reduced from vendor, Zero customer complaint from day one, inspection time, fatigue as well as inspection manpower reduced.

Tools: ANSYS, Creo PTC, Poka Yoke (Error proofing). Seminars

Free piston engine (BE)

Magneto rheological abrasive flow finishing process (M.Tech)

Magnetic field assisted micro electro-discharge machining (μ-EDM) process (M.Tech). Extra-curricular and Co-curricular Activities

Qualified GATE 2015 exam with Gate score 392.

Coordinator at 2nd National Conference on Recent Trends in Mechanical Engineering (NCRTME-2017 WCE Sangli).

Attended workshop on “Research Methodology” organised by WCE Sangli, 4th-5th March 2016.

Best Cadet at ATC Camp NCC, Pune 2006.

Participated in national level technical event “Awut 2012” at JNEC Aurangabad.

Participated in Robo race competition in “TECHSHASTRA-2012” (a state level technical event) held at MIT Aurangabad.

Conference Presentations

1. “Machine Operational Availability Improvement by Implementing Effective Preventive Maintenance Strategies using machine breakdown analysis - A Review and Case Study”, International Journal of Engineering Research and Technology (IJERT), ISSN 0974 – 3154, Volume 10 No. 1 (2017) 700-708. 2. “Multi-Criteria Inventory Model for Machine Spares Classification Using Criticality Analysis: A Case Study”, NCRTME 2016, WCE Sangli, during 4th -5th July, 2017. Personal Information

Full Name :

Date of Birth :

Marital Status :

Languages Known :

Tejas Sanjay Kolte

04th September 1992

Unmarried

English, Marathi, Hindi

Permanent Address:

Plot no. 23, Vinayak Housing Society, sector P-

5, N-8 Cidco, Aurangabad, Maharashtra

431003.

Date:

Place: (Kolte Tejas Sanjay)

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