Mechanical Engineer Engineering

Satheesh.R

Mobile: +91-988*******

E-mail : ********.***@*****.***

Snapshot

A dynamic professional with 13+ years of experience in Industrial engineering,Industrial Automation and Maintenance,

Presently working with Freudenberg filtration technologies (India) Pvt ltd, Pune.

Exposure in ramping up projects with competent cross-functional skills & ensuring on time deliverables

Gained experience in handling engineering operations, involving design & development, developing detailed drawing for fabrication, co-ordination with client & internal departments

Skilled at handling multiple tasks and projects simultaneously in challenging environments with excellent relationship management skills & the ability to relate to people at any level of business and management.

Areas of Expertise

Extensive experience Industrial engineering Industrial Automation And Project management

Study on New Cost Effective and productivity improvement projects

Feasibility and Evaluation of the various options submitted by the Vendors / Manufacturers.

Supervising project activities and handling the complete project management cycle entailing requirement gathering and final execution of projects.

Finalizing requirements and specifications in consultation with engineering consultants, external suppliers, & clients.

Controlling the project cost with in the budget and monitoring of cash flow – cost control. Sending project progress report to customers.

Able to identify Losses in process and eliminate by implementing Kaizens, IDEA management & continues improvement

Quality checking of CAD documents created & eliminating redundant / obsolete processes involved in the design, development processes and working towards more reliable proposals and value-additions.

Analytical and problem-solving skills and troubleshooting,

Expert in pneumatic, hydraulic circuits, fixture concept design

Basic of PLC programming, LabVIEW programming, Electrical wiring and Instrument ion.

Technical skills

CAD Package : Solid works, AutoCAD

Others : MS Office, SAP and ERP

Organizational Details

Since Jan 2020 to till date at Freudenberg filtration technologies (India) Pvt ltd, Pune

Freudenberg Filtration Technologies is a global development, production and application specialist for air and liquid filtration. The Business Group's solutions help make its customers industrial processes more efficient, conserve resources and protect people and the environment, helping improve the quality of life.

Responsibilities

Streamlining Assembly process to ensure smooth production

Involvement in new product development

Sourcing of indirect material as fixture parts, cutting tool.

Industrial engineering activities such as

oPreparing and updating plant lay out

oProcess documentation –preparation, updating maintain the line and instrument documents

(PFD, SOP, PFMEA, etc.)

oMaterial handling

Continual improvement activities such as

oReduce cycle time and process rejection, QCC

oActive member in Idea management, kaizen, 5S activities.

o Poke yoke implementation

Training operator for setting, changeover activities

Involvement in product test with engineering team

Involvement in shop floor quality issues

Improvement projects in shop floor to reduce product cost, quality issue

Research and implement new technologies and optimize the operations

Major Projects Handled:

Successfully development of continuous edge banding machine

Involvement in slitting machine development

Since Nov 2014 to Dec 2019 at John. Welch. Technology center Bangalore.

(Payroll Company: SSMS)

Responsibilities

Perform testing of motor, mining motors and IGBTs as per the standard

To perform scheduled and unscheduled maintenance as per the daily/weekly check lists and as per the instructions from machine documents

To maintain calibration records of gauges & instruments.

To work according to documented techniques/procedures/methods ensuring all SOPs are followed

Maintaining Operational safety in plant.

Management of PPEs and Tools required for the job

Attending machine breakdown and maintain the documentation of preventive and annual maintenance,

Improving process through continuous Improvements (Kaizens) related to safety & process improvement.

To attend all maintenance events on equipment. Preventive, Predictive and Breakdown maintenance in test set up.

Install & commission plant machinery and utilities as per drawings & lean layout.

Set the Instrumentation part like-Power Analyzers PM6000, Yokogawa WT-1800, vibration meter (COMMTEST Vb7Bently)

Feb-2012 to Oct 2014 at KSPG AUTOMOTIVE INDIA Pvt ltd PUNE as

SENIOR ENGINEER (INDUSTRAIL ENGINEERING)

KSPG India is reputed automotive around the engine components manufacturer of emission reduction, air supply, and emission control (exhaust gas recirculation systems, intake manifolds, solenoid valves, secondary air systems, oil pump, variable oil pump, vacuum pump, water pump).

Responsibilities

Streamlining assembly and Machining process to ensure smooth production

Involvement in new product development

Sourcing of indirect material as fixture parts, cutting tool.

Industrial engineering activities such as

oPreparing and updating plant lay out

oProcess documentation –preparation, updating maintain the line and instrument documents

(PFD, SOP, PFMEA, etc.)

oMaterial handling

Continual improvement activities such as

oReduce cycle time and process rejection, QCC

oActive member in Idea management, kaizen,5S and TPM activities.

o Poke yoke implementation

Training operator for setting, changeover activities

Involvement in product test with engineering team

Involvement in shop floor quality issues

Improvement projects in shop floor to reduce product cost, quality issue

Researched and implemented new technologies and optimized operations

Major Projects Handled:

Successfully development of SEGR (Solenoid exhaust gas recirculation) product in India

Successfully development of K0+ variable oil pump product in India.

Successfully development PEGR and EMEGR valves in India.

*Best Employee award second Quarter 2013*

*Management Appreciation award 2013*

May-2008 TO JAN 2012 at Next First Engineering Technologies Private Limited, Bangalore as

“Project Engineer”

Responsibilities

Feasible solutions during design reviews.

Innovate design and machines that can help in saving cost and time

Assembly and executing the project.

Preparation of action logs and responsible for action log reviews.

Design modifications during assembly.

Installation and commissioning of the machines at customer end.

Providing training on operations, maintenance of machines at customer end and official handover of the machine to production.

Install and Troubleshoot the Pressure sensors, Vision sensors, Photo sensors & leak testing units.

Install and Assembly of Hydraulic Press Machines under guidance of 3rd party engineering team.

Hands on Troubleshooting knowledge in Hydraulic and Pneumatic circuits.

Major Projects Handled:

Starter Assembly Line for Valeo Electrical Systems India Pvt Ltd.

Yoke And ORC Assembly line for Valeo Electrical Systems India Pvt Ltd.

Crank Shaft Assembly Line for Robert Bosch Drives India & Robert Bosch Thailand.

Starter and Alternator Assembly Line for Motogen Co. Ltd.

EGR Assembly line for Pier burg Poona

Lift Axial control valva test rig knorr bromse Poona

Universal test rig knorr bromse Poona

ALSV test rig knorr bromse Poona

Spring brake actuator assembly line knorr bromse Poona

July-2006- may2008 at AVASARALA Technologies limited. Bangalore as

Designation: “Technician”

Responsibilities:

oAccountable for:

Assembly and executing the project.

Preparing BOM and documentation.

Preparation of action logs and responsible for action log reviews.

Design modifications during assembly.

Installation and commissioning of the machine at customer end.

Providing training on operations, maintenance of machines at customer end and official handover of the machine to production.

Education

Diploma in Mechanical Engineer

College: Govt. Polytechnic, Chamarajanagara.

Board: Department of Technical Education, Bangalore Karnataka.

Personal Strength

oPractical attitude with positive and innovative thinking.

oGood learner who can adapt easily and a good team worker.

oSelf-Motivated and Hard Working.

oLeadership Skills.

oGood Communication Skills.

Personal Details

Date of Birth : 11th Nov1984

Present Address : # c/o rajashekaraiah, Door no 37 behined siddaganga school, Raghuvanahalli, kanakapura main road,Bangalore-62

Permanent Address : s/o Revanna, kadahalli, madapura (post),Chamarajnagar 571313

Languages Known English, Hindi, Kannada, Tamil

I hereby declare that the above-mentioned information is correct up to my knowledge and I bear the responsibility for the correctness of the above-mentioned particulars

Place: Satheesh.R

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