Sagith Kumar Karthikanivas, PMP®
*** ******* ********, *** ******, Ontario, L3X 2S3 • 416-***-**** • *******@*****.***
Skills
Project Management (Initiating/Planning/Executing /Monitiring&Controlling /Closing) Mould /Tool Development
Program Management (New part development) Design & Development (DFMEA)
New technology implementation Process Improvement (KAIZEN)
Leading Cost Down activities (LEAN) Training & Development
Sharp Analytical Skills Vendor Development
Client Relationship Management Business Development
Budget Making (Excellent Techno commercial Skills) Business Plan Making
Manpower Planning & Management Strategic Planning
Process Improvement (PFMEA) Business plan review (PDCA)
New model: Investment /Expense planning) Team Management
Software Skills: AutoCAD, CATIA, MS Office (Project, Power Point, Excel, Word)
Major Accomplishments
Successfully accomplished the first-time development of Instrument Panel Mold locally in India.
Project leader for the mass production capacity up from 120K cars / annum to 180K cars / annum Led the project of transferring the new Honda City production from Greater Noida facilities to Tapukara.
Professional Experience
Tool room Supervisor October 2019 – till Date
Axiom Group Inc. 115- marry Street, Aurora, Ontario, CANADA.
Responsible for oversight of all tooling maintenance and participate in design review assist in reviewing all tooling design requirements within projects.
Assist in overseeing all tooling development, providing support and guidance related to tooling and equipment maintenance
Ensures quality, reliability, maintainability and durability of tooling which meets or exceeds both internal and external customer requirements as directed
Assists in managing all project expectations and deliverables for a specific tooling project
Ensure all team members understand the project scope / approach and requirements
Ensure efficient manufacturing, tooling approach and effective tool build to timeline objectives and project requirements
Review mold designs and assist in performing appropriate DFM
Perform preventive maintenance, repairs, tolling assessments and work orders as required
Reviews the non-conformance report and assists quality committee in implementing corrective and preventative actions
Review mold flow analysis for tool optimization
Provide technical leadership on the plant floor in regards to tooling, maintenance and process optimization.
Participate in tooling/process status meetings with project teams & account steering teams
Identify roadblocks and recommend appropriate resolutions
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Deputy Manager (Section Head for -New Model Development / Business Management) July 2013 – Sept 2019
Honda Cars India Limited, Tapukara, Rajasthan, India
New Model Project Management
Involved in Car Development strategy team from the initial level of the project (Representing Plastic Objects department).
Managing the new product development project from initiation to closing.
Lead the team for Estimating and Prepared Investment and Expenses for the development for the plastic parts.
Lead the team in preparing the overall project schedule based on the development events for smooth startup of mass production
Lead APQP team.
Directed the design study and raising ECN.
Fronted the Execution, development, trials and troubleshooting of mould till part Quality approval and handing over to production team (PPAP)
Complex issue resolution in assembly.
New technologies implementation.
Business Management
Spearheaded the Business Management Section of Plastic Object injection/Painting Division.
Business Plan making. (Based on the production scenario and the situation analysis.
Prepared Annual Budget for in-House Production / Capex / GA (Revised every Quarter on basis of PDCA)
Prepared and given presentations of Business plan status to top management.
Expeditiously Followed-up scorecard key indicators (QCDMS) and collaborating with various functions to drive profitability and top-line growth, scrutinizing trends and providing information for implementation.
Reviewed monthly profit and loss statement to analyze actual performance versus budget and identifying variances
Coordinated and tracked all business initiatives included in revenue plan.
Coordinated for cost saving ideas, new ideas implementation monitoring (LEAN Manufacturing Project)
Senior Executive (Tool Room) May 2010 – June 2013
Timex Group Precision Engineering Limited, NOIDA, India
Lead the team of Tool Makers and Machinists.
Planned overall activities, timeline plan and making.
Communicated with customers in all stages of the project as the customer window.
Conducted Instrumental DFMEA and PFMEA.
Developed strategies to enhance client’s/ customer relations.
Designed review and verified the parting line, tooling layout concept.
Prepared cost estimation of the tool/mold by standard estimation costing method.
Carried out initial trials and troubleshoot and made corrective action plans for smooth mass production.
Project Engineer Dec 2007 – Apr 2010
Prestige Dynamic Industries Sdn. Bhd., Penang, Malaysia
Managed new project launching with the APQP team.
Verified Tool / Mold design by DFM review (Design for Manufacturing).
Froze the technical parameters / work scope to iron out any ambiguities.
Carry out part measurements and provide technical validation.
Verified Part First Article Inspection reports for the dimensional fine tuning and prepared the PPAP documents.
Hands on Mold functional verification by manual or on machine and further executed functional tests on hydraulic, pneumatic and electromagnetic systems and carried out parting line matching by Blue match method
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Executive (toolroom) Dec 2004 – Oct 2007
Timex Watched Limited., NOIDA, India
Engineer Trainee Aug 2003 – Sep 2004
Mikrofine tooling Pvt, Ltd
Education and Professional Development
Post-Graduation in Project Management Pursuing (2021)
Georgian college, Barrie, Canada
Diploma in Tool and Die Making Aug 2003
Nettur technical training foundation (NTTF), Tamil Nadu, India
Project Management Professional certification (PMP®) July 2020
Project management Institute
LEAN manufacturing April 2018
Lean Strategies International (LLC)
Leadership development program (6-month Duration) July 2018
Honda Cars India Limited
References Available Upon Request