Quality Engineer Power Plant

RESUME

SURESHKUMAR.B **/*, New Ayyanar *nd ST,

Email : **********@*****.*** Melakalkandarkottai,

Mobile no: +91-787******* Trichy (DT),

Tamilnadu-620011, India.

OBJECTIVE

Intend to build my career in industries of hi-tech atmosphere with committed & dedicated people. And willing to work in the challenging and creative environment which will help me to explore myself fully and realize my potential.

SUMMARY

6 Months Gulf experience in NDT Field as Shear wave technician & NDT Multi technician.

7Years’ Experience NDT Field & WELDING Field as QUALITY ENGINEER.

2Years’ Experience NDT Field as NDT assistant Technician (Part time).

To conduct Ultrasonic Testing on weldments on Pipelines, Tanks and Furnace.

Dye Penetrant Testing in weld and root weld area.

Magnetic Particle Testing in Header Joint and Header to tube weld area.

Dealing with various clients regarding job arrangements, report clearance.

Performed Ultrasonic Testing on Weld joints and Raw materials of Tubular towers.

Performed Ultrasonic Testing Lamination Checking on Steel Plates of Tubular towers

WORK EXPERIENCE

Gulf Experience

1. Organization : AXIS Inspection Company Ltd. (Saudi Arabia)

CLIENT : 1) Yanbu Aramco Sinopec Refining Company Ltd.

2) Petro Rabigh (Refinery & Petrochemical)

PROJECT : Shutdown Inspection

Designation : Shear wave Technician & Multi NDT Technician

DURATION : JAN 2020 to MAY 2020

Description of Job:

Carried out Ultrasonic Scanning on Exchangers, pipe joints, column & drum

Coordinating with clients / consultants while the inspection is being carried out and offer any clarifications as reqired.

Carried out thickness measure on elbows, Exchangers, tees joint, pipes lines & drum.

Coordinating customer with clients.

As part of my duty we well assist the PT & MPI.

Working on Tube inspection (assistant) like ECT(Eddy current testing),RFT(Remote field testing), MFL(Magnetic flux leakage) on exchangers tubes,& fin fans

Review the client’s requirement & scope of work.

Prepare and issue final test reports as per customer specification

Verifying the equipments condition & calibration.

2. Organization : M/s. Anand Engineering Pro Pvt Ltd, Trichy.

Duration : JUN 2013 to JAN 2020

Designation : QUALITY ENGINEER

Job Responsibilities:

Responsible For Checking The Raw Material Soundness Through Ultrasonic Inspection.

Responsible for coordinating with customers for NDT inspections and also for audits.

Responsible for carrying out NDT inspection on test plates for welding procedure qualification and welder qualification as per AWS D1.1, ASME SEC IX and EN Standards.

Ensure joint preparations, joint fit-up, preheat and inter-pass temperature, inter-pass cleaning & final visual inspection of weld are in accordance to approved WPS & applicable standards through surveillance.

Monitor the performance of welders and their rejection/repair rates on weekly/monthly basis and providing results to welding engineering department.

Coordinate with the execution team for weld repair activities such excavation of defective area, conformation of defect removal, re-welding and re-inspections.

Identifying and issuing of Non-conformance reports as and when Non conformity is observed during the work & follow-up for closing NCR’s.

Ensure for the valid calibration status of monitoring and measuring devices like UT equipment, Welding machines, Baking & Holding ovens, measuring instruments like calipers etc..

Responsible for coordinating with continuous improvement activities through CI cards.

Coordinating the investigation of customer complaints and taking corrective and preventive action against the complaint.

Preparing WPS,PQR & WPQ as corresponding with welding requirements.

Welder to be certified as per EN ISO standards

Maintaining welder continuity record and updating welder records.

Remarkable Achievements:

Recognised as best NDT inspector by the GAMESA spain team during an audit by APRIL’14, NOV’15& APRIL’17.

Involved in the team for elimination of BG in SAW welding of tower for reducing takt time without affecting the quality to meet the demand.

Involved in the team for elimination of Defect in GMAW welding for wind mill DOOR without affecting the quality to meet the demand.

Successfullyestablished the quality inspection stages of wind mill tower fabrication for Gamesa Corporation

Brief Summary of Experience :

M/s. SIEMENS GAMESA CORPORATION. – Performed UT on Weldments for Wind Mill Tower Shell butt joints & flange joints

M/s. VESTAS INDIA PRIVATE LTD – Performed UT on Weldments for Wind Mill Tower Shell butt joints & flange joints

M/s. CATTERPILLAR INDIA PRIVATE LTD. – Carried out Ultrasonic Testing of Tumber bodies.

M/s. KOMATSU INDIA PRIVATE LTD. - Carried out Ultrasonic Testing of Tumber bodies.

3. Organization : M/s. National Inspection Services, Trichy.

Duration : FEB 2011 to JAN 2013.

Designation : NDT Technician

Job Responsibilities:

Assigned as NDT Technician to carry out testing by NDT Methods

UT interprets test and results and do the reporting in the capacity of NDT

Level-II.

Brief Summary of Experience :

M/s. Altec Fabricators, Thuvakudi, Trichy – Performed UT on Weldments for Wind Mill Tower Shell butt joints & flange joints – client SUZLON.

M/s. Baby Engg. Pvt. Ltd, Thuvakudi, Trichy – Carried out UT on Weldments for Tubes, Pipes – Clients BHEL

Performed Ultrasonic Testing Lamination Checking on Steel Plates of Tubular towers.

Performed Ultrasonic Thickness survey of Piping.

Performed Ultrasonic Testing on piping in detection of Corrosion, Erosion and Pitting.

Circumferential & Long seam in Boiler, Drum and Windmill Tower inspection.

M/s. Indo Fab Industries, Thuvakudi, Trichy – Performed Ultrasonic Test on Weldments for Crawler Links and Tower Shell and Flange butt joints

M/S. Master Fab, Thuvakudi, Trichy – Carried out Ultrasonic Test on Weldments for Spud Assy and Column.

METAL ENGINEERING - Performed Ultrasonic Testing on Weldments and Raw material (Lamination Check) for all Windmill Tubular Towers.

Bharakath Industries Ltd. – Performed Ultrasonic Testing on Weldments and Raw materials (Lamination check) for all Windmill tubular towers.

4. Organization : M/s. GB NDT Engineering Services, Trichy

Duration : JAN 2008 to DEC 2010

Designation : NDT Assistant

Job Responsibilities:

Assigned to RT Technician to carry out on Weld Inspection on piping.

Carried out NDT Testing for Client using UT (Weld Scanning) Methods.

Carried out Ultrasonic Testing of Pressure Vessels, Heat Exchanger Columns, L & T Power Plant, Sterlite Oxygen Plant, Windmill Towers, Pipelines, Hanger Rod, Tie Rod Carried out interpretations of welding etc.,

Dealing with prestigious client like NTPC, L & T, TNPL etc.

Brief Summary of Experience :

M/s. Madras Refineries Ltd. – Carried out RT (Weld Scanning) of Pipelines, Tanks and Vessels.

M/s. Southern Petrochemicals, Tuticorin – Carried out UT of Pipes.

M/s. Tamil Nadu Paper Ltd. – Carried out Ultrasonic Testing of Plant pipelines.

M/s. Mangalore Refineries. - Carried out UT of Tanks and Boilers.

EDUCATIONAL QUALIFICATION

(B-TECH PT), D.M.E

TECHNICAL QUALIFICATION:

ASNT – Ultrasonic Testing Level – II

ASNT – Radiographic Testing Level – II

ASNT – Liquid Penetrant Testing Level – II

ASNT – Magnetic Particle Testing Level – II

ASNT – Radiographic Testing Film interpreation Level – II

ASNT – Visual Inspection Level – II

FAMILIARISATION WITH EQUIPMENT HANDLED

1. Ultrasonic Testing : MODOSONIC ENSTIONII,

EEE EX 10, PI PX10, PI PX20,

DMS II, MODOSONIC MSI 48,

GE USM GO, GE USM GO+, USM 35

OLMBUS EPOCH 650 & LTC,

38DL PLUS (Thickness Gauge)

2. Magnetic Particle Testing : MAGNA FLUX (YOKEMETHOD)

AC/DC & HWDC

3. Liquid Penetrant Testing : SOLVENT REMOVABLE METHOD

(VISIBLE METHOD)

4. Radiography Testing : AMERTEST TECH OPS, ROLI – 1.

5. Thickness survey : MODOSONIC EINSTION I

PERSONAL PROFILE

Fathers Name : BASKAR.P

Date Of Birth : 23-10-1991

Nationality : INDIAN

Languages Known : ENGLISH, TAMIL

Passport Number : J2915188

Date of Issue : 14-06-2011

Date of Expiry : 13-06-2021

DECLARATION

I hereby declare that the above given information’s submitted by me true to the best of my knowledge and belief.

Date:

Place:

(SURESH KUMAR.B)

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