Piping Power Plant

SUMMARY

Twenty-Eight (**) years of experience as Mechanical Inspector/Engineer Piping, NDT and Welding Inspector in manufacturing and construction of storage tanks, Oil & Gas Plant piping, platforms, plant-shutdown pipeline/Piping tie-in works, and various structures. Inspection/Installation of Static & Rotating Equipment Familiar with the construction materials for piping system works such as Carbon Steel Piping, Reinforced Thermosetting Resin piping, different kinds of valves and fittings.

Versatile Experience in Oil-Gas-Refining, Power Plant, Cross Country Pipelines, Plant Piping & Equipment, Marshy areas (Partly Offshore) and Structural fabrication Projects and other industrial sectors together with a strong technical & management background.

Wide range of experience in: Project Inspection (Mechanical & Execution Support, Quality, and Controls).

Specialized in Project Inspection skills with a Leading Role & background in areas: Welding Quality in Pipeline and Plant Piping including Maintain Potential projects for Oil, Gas & Water Well Head Piping, Visual Inspection, Hydrostatic testing & Paint/Coating, geared towards project delivery.

Responsible for planning, organizing and coordinating with construction contractors in day-to-day project QA/QC, construction activities. Exercises significant initiative and judgment while planning, organizing, and coordinating QA/QC related matters, provides technical advice, support, and direction within area of expertise, devises work methods from several alternatives in accordance with industry and sound engineering practice, develops strategies for engaging contractor in collaborative work behaviors while maintaining QA/QC vigilance of contractor's work.

Review of project QA/QC procedures, Contractors and sub-Contractors Project Quality Plan as per Code / Specification requirements, review Inspection and Test Plan ( ITP’s,) Conduct and attend Project management meeting to resolve technical issues, implementation of Quality assurance and quality control at various stages of project. Dedicated meeting related to Mechanical Completion. Review / Approve contractor's quality control procedures and Inspection and test plans (ITP) as required for Inspection activities and project specification. Prepare Project Quality Audit Schedule; QVD, QCP, ITP’s, approve method statements, conduct Project Quality Audits both for internal and external.

Inspection Verification of Skids and Equipment’s supplied by the Vendor’s at vendor premises or at site to maintain project quality and progress. Inspection co-ordination with vendors/third party. Maintain strong commitment to quality, cost, safety, health and environment.

Identify and eliminate causes of non-conformities, develop and implement plans and programs to training employees in special techniques and best practices. Analyze the non-conformities and establish prevention measures at all phases of construction activities. Implement and monitor the quality procedure complied to maintain the standard requirements.

Interpersonal skills and proven ability to provide leadership to teams build and sustain team environments motivated, strong organizational and leadership skills with keen analytical ability and communication flair.

LOCATION

Al Jubail, KSA

EDUCATION

Bachelor of Mechanical Engineering, Osmania University, Hyderabad- India

LANGUAGES

English, Hindi, Telugu, Urdu & Tamil

PROFESSIONAL

QUALIFICATIONS

AWS-Senior Certified Welding Inspector Certificate #-15060078, valid up to June 1, 2021.

Certified ASNT NDT Level–II (PT, MT, RT & UT ).

Saudi Aramco Approved PID Inspector SAP # 80001083 - Project Inspection Division Approved Mechanical Inspector (Welding, Plumbing, Piping, Rotating and Static Equipment)

EQUIPMENT

Pressure Vessels, Heat Exchangers, Tanks, Valves, Air Coolers, Heaters, Piping, Gas Modular Skids, Gas Compressor.

CODES/STANDARDS

AWS, ASME Sec II, ASME Sec VIII Div.1, ASME Sec V, ASME Sec IX, API-510, API-650, API-653, API-520, Saudi Aramco Specifications/ Standards/ Procedures and SABIC Standard/Specifications.

PROFESSIONAL AWS-SCWI, API, ASNT

AFFILIATIONS

PROFESSIONAL EXPERIENCE

Projects related to Onshore projects inspection Unit (OPIU) and

Jizan Integrated Gasification Combined Cycle JIGCC Pkg-2 Sulfur Recovery Unit.

Hassan Abdulkarim Al Gahtani Sons Co - HAKA

September 2012 to present.

Group Leader / Senior Project Inspector (Plant & Equipment)

Contractor’s Fabrication Shop assessment prior to start of material receiving, storage, fabrication (welding/Coating/Instrument calibration/Valve testing)

Monitor Mechanical activities and PID Inspectors assigned to each project

Review/Approve Contractor’s Quality Submittals

Performing Focus assessments per pre-determined schedules

Performing QA assessments.

Monitoring Equipment preservation

Review of Weekly Welding & NDT reports and monitor weld quality,

Carryout system punch-lists, line checking and Walk-thru inspection prior to MCC/commissioning.

Issued LBE Violations/NCRs to all deviation found during inspection and witness for the approved corrective action by the manufacturer followed by required esclation.

Attending Weekly Quality meetings with SAPMT, Contractor & GIS Supervisor/Unit head and address critical issues for follow-up corrective actions

Conduct meetings with group (PID Inspectors) for required inspections/actions

Attending meetings with Unit/Section/Division Head and Coordination with SAPMT/Contractor for required initiatives to resolve critical issues.

Maintaining Inter-Discipline coordination together with GIS Supervisor for resolution of multiple issues

Construction of KARAN Gas Facilities Project;

KARAN Sulfur & Manifa Gas Facilities Project &

KARAN Pipeline, Utilities & COGEN Project

Manifa Core Hydro Carbon Facilities Project

Al-Hugayet Est. Dammam

September 2009 To August 2012

Sr. Project Inspector (P &E)

And

Khursaniyah Producing Facilities; Khursaniyah Gas Plant; projects

Saudi Consulting Services (SAUD CONSULT)

April 2006 to August 2009

Sr. Project Inspector (P &E)

Assigned as PID representative of Saudi Aramco in Pressure Vessel, Static / Rotating Equipment, Plumbing, Piping and Welding inspection activities at site.

Material receiving inspection performed as per project requirements including internal inspection of vessels and tanks before box up.

Witness on foundation levelness verification, before installation of static and rotating equipment.

Witness on preliminary alignment of equipment, pump and motor prior to grouting

Witness and verification on alignment of Fin Fan Air Coolers and its accessories wherein pitch and distance of rotor blades and shaft installed.

Support Shop assessment prior to start of material receiving, storage, fabrication (welding/Coating/Valve testing)

Review and Verification of material test certificates as per codes, standards and specifications.

Review of Welder qualifications, WPS, Welding & NDT reports, witnessing all applicable NDT (VT, RT, PT, MT and UT) and daily radiographs review, interpretation & evaluation.

Perform site visits for inspection/monitoring preservation of Equipment at warehouse and at Construction sites

Carryout system punch-lists, line checking and Walk-thru inspection prior to commencing pressure testing.

Issued LBE Violation to all deviation found during inspection and witness for the approved corrective action by the manufacturer.

Review Final Disposition Report after completion of all testing and inspection requirements.

Inspection/monitoring Coating activities

Gravity Base Structure of Integrator Production Deck (Offshore),

PH, PJ & STD Offshore Well Platforms and Pipelines,

Floating Production & Storage and Off-Loading Vessel (FPSO) Golfinho Module II Tops &

Kashagan Flash Gas Compression Barges Projects

Al Arabia Pipeline Testing services P.O. Box # 150273, Sharjah, U.A.E.

November 2005 to April 2006

QA/QC INSPECTOR (Welding)

Performing Inspection of Shop & Field welding of Plant Piping using Employer’s Various Procedures based on Project Specifications, ASME &API Codes,

Verifying Radiographs of welds & other NDE Records and QC Documentation,

Witnessing Welder Performance Qualification Tests and

conducting Welding Audits.

Sajaa (New) Gas Processing Plant Project.

Lahoud Engineering Company LLC. P.O. Box # 10111, DUBAI, U.A.E

April 2005 to November 2005

PIPING /WELDING INSPECTOR

Performing Inspection for welding of Plant Piping of Various Units using Employer’s Various Procedures based on Project Specifications, ASME &API Codes,

Verifying Radiographs of welds & other NDE Records and QC Documentation & Test Pack Preparation,

Witnessing Welder Performance Qualification Tests,

Witnessing Hydro Test and Post-Hydro test Reinstatements of Plant Piping & Assisting in Preparation and

Submission of Final Dossiers/Pre-commissioning Main Punch List of Plant Piping/Equipment to the Client: PETROFAC INTERNATIONAL/ CRESENT PETROLEUM CORPORATION

Hawaiyah & Haradh Khuff Gas Projects. Construction/Installation of New Well Heads, Flow Lines, Trunk Lines, And Gas Gathering Manifolds

April’ 2001 To March’ 2005

Jubail Port Expansion Project, SABIC Terminal (SABTANK) Services. Erection of BERTH, (Hose Tower), Fabrication, Construction & Erection of New Styrene Tank & Related Piping

Mar’ 2000 to Apr’2001

Contract # 44352/00. Bulk Plants Modernization Projects: Dhahran AFO, Dhahran, Qatif, Safania, Turaif & Al-Jouf B/P

Mar’ 2000 to Apr’2001

Pipeline Cleaning Facilities UPGRADE-97. Demolition, Fabrication & Installation of New Scraper Traps and Related Piping at Uthaylia, Abqaiq GOSP-2; Qatif Junction; Juaymah Tank Farm; and at Ras Tanura Refinery.

Oct’1998 to Mar’ 2001

Fabrication and Installation of 8"/10" DIA Cement Lined Pipeline from Well Nos. 815 & 823 to Berry Water Disposal Line (RAS ABU ALI) (Oct’1998 To June’1999),

Northern Area Arabian Medium/Heavy Petroleum Crude Pipeline Reconditioning/ Replacement. Demolition, Reconditioning & Replacement of 30" TO 48" Dia.P/L Sections (Approximately 75 Km. Each) and 20" TO 36" Dia Jumpovers at Safania, Ras Al Zaur, Khursania,

Abu Hadriyah Road-Jubail, Km. 191.2 & Km. 192.2(Juaymah) and at Ras Tanura Zero Anchor.

June 1996 to Oct’ 1998

Contracting And Trading Company (C.A.T). P.O. Box # 338, Al-Khobar-31952, K.S.A.

MECHANICAL/WELDING INSPECTOR

Inspection of Shop & Field welding Including Tie-In Welds of Process Piping and Pipelines of Various Well Heads (60 W/Hs ), Remote Headers ( 18 R/Hs ), Scraper Trap Areas, Jump overs & Plant Piping using Employer’s various Procedures based on Project Specifications, ASME &API Codes,

Mechanical Inspection of FBE Coated piping, Heat Shrink Sleeves, Pipe Stringing, Trench Preparation of Underground Pipelines,

Holiday Testing (Jeeping) of U/G Piping, Inspection of Steel Structures etc. at Fab. Shop and at Sites.

Inspection of Thrust Boring of Pipelines Crossing under Roads & Railroads, Conforming Quality Requirements prescribed by Client’s Standards & Specifications and Employer’s Quality Plan,

Verifying Radiographs of welds & other NDE Records, Witnessing Welder Performance Qualification Tests. CLIENT: 1) SAUDI ARAMCO, 2) SAUDI BASIC INDUSTRIES COMPANY (SABIC)

Inspect any completed repairs, modifications and/or replacement.

Preparation of inspection reports/certificates with all findings, abnormalities and recommendations.

Witnessing of hydro test for P/L sections.

Preparing the bolt torqueing with respect to the pipe size, Flange rating and Gasket

Fabrication And Installation of F 8"/10" Petroleum Crude Line Well # 1127 To UTMN GOSP-02 &

Auto Ignition System For Flare Projects

June 1995 TO June 1996

M/S Al-Zammal Est., P.O. Box # 139, Abqaiq - 31952. K.S.A

Mechanical Site Engineerr

Responsible for Fabrication and Installation of Pipe Spools, StructuralPlatforms/ Supports, etc.as per Saudi Aramco Drawings, Standards and project Specifications.

M/S Hard Case Engineering Works Pvt. Ltd., I.D.A., Nacharam,Hyderabad-502507, A.P. India

May 1995 to June 1995.

ERECTION ENGINEER

Responsible for Erection of Chemical Feed Plants which include Horizontal Mixers (Capacities ranging from 600L. to 2200L.), 20CFT. TO 100CFT.Ribbon Blenders, Paddle Type Mixers (Capacities ranging from 50 Kg to 500 Kg) and Bucket Elevators. CLIENT: 1) HINDUSTAN PETROLEUM AND CHEMICALS LTD. (HPCL). INDIA, 2) INDIAN DRUGS AND PHARMACEUTICALS LTD. (IDPL). INDIA & 3) HINDUSTAN CHEMICALS LTD. (HCL) HYDERABAD. A.P. INDIA

M/S Intelligence Information Center, Babukhan Estates, Hyderabad, A.P. India

March 1995 to April 1995.

CAD ENGINEER

Quality Control of Designing of Various Modifications of Hindustan Petroleum & Chemicals limited (HPCL) Piping Systems

M/S Narmada Engineering Co. Pvt. Ltd., Balanagar, Hyderabad-500037 A.P. India.

August 1992 TO February 1995

PRODUCTION ENGINEER

Responsible for Inspection of Mechanical products such as Main Shafts, Oil Cooler Pipes, Spindle Gears, Bushes Etc. during Manufacturing Process. CLIENT: Mahendra Nissan AllWyn Limited

PERSONAL DETAILS:

Name : Pathan Umar Daraz Khan

Date of Birth : 15th February 1969

Passport No : N0605164 – Issued in Riyadh KSA

Iqama No. : 222-***-****

Gender : Male

Nationality : Indian

Marital Status : Married

Current Address : Jubail, Saudi Arabia

E-MAIL : *************@*****.***

Contact No. : Mobile-009**-********* (Saudi Arabia)

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