Mechanical Engineer Engineering

Apurva Ramkrishna Bhamare

Auburn Hills MI – ***** 313-***-**** ******@*****.***

SUMARY:

Mechanical Engineering Graduate specialization Design Engineering and CAE with more than 2 years of professional experience in Mechanical Design and Product Development. Working Knowledge of design tools like CATIA V5, Unigraphics 11&10, Solidworks, CAE tools. Skilled in quality tools such as DFM, DFA, FMEA, Six Sigma, GD&T, DVP&R, and Continuous Improvement

EDUCATION:

Masters in Mechanical Engineering

Wayne State University, MI

GPA: 3.7/4 December 2019

Bachelor in Mechanical Engineering

University of Pune – Pune, MH, India

GPA: 3.6/4 May 2016

TECHNICAL SKILLS:

CAD: AutoCAD, Uni-Graphics NX (Certified), SolidWorks, CATIA V5 Simulations: MATLAB, Abaqus CAE: Ansys Workbench, OptiStruct, Ls-Dyna, Hypermesh, Hyperworks, Nastran Documentation: MS Office, MS Excel WORK EXPERIENCE:

Design Engineering Intern September 2019 – Present Magneti Marelli Automotive Lighting, MI, U.S.A

Design & development of exterior lighting components for the automotive industry which meet legal, customer, and internal requirements using CAD software – Unigraphics and Catia V5.

Worked with CAE team/design team, for design optimization, design modifications to overcome structural failures in FEA simulation, and work with ECRs, as well as New Product Development

Assisted simulation team to validate Headlamps/Tail lamp CFD and thermal analysis for material selection, structural improvement

Experience working with Team center, releasing data

Participated in design review, drawing reviews, analyze tooling, and recommend improvements leading to increased productivity, quality and safety

Designed 3D CAD in NX and Catia V5 for new and existing automotive exterior lighting components like Headlamps and other exterior lights. Creating 2D assembly drawings for manufacturing.

Created supporting fixtures, outer fixtures for new developed product using knowledge of plastic processes.

Knowledge of testing methods and government requirements like FMVSS108, CMVSS108,ECE48 for automotive lighting designs

Creating detailed assembly drawings for all the lighting components using knowledge of GD&T standards Jr. Mechanical Engineer June 2016 – Dec 2017

Ascent Technocrat, Nashik, MH, India

Responsible for the design and development of both existing & new fasteners components for fitting parts, Engine Parts, Automobile and electronic parts using CAD software- Unigraphics NX 9.0

Documented different client requirements, specifications and implemented them in the design, with a direct communication with customer, Project manager and other functional departments like manufacturing, quality assurance and validation.

Maintained the Design Data transfer on the Database software

Created 2D assembly, Bill of Materials, also engineering changes

Interpreted input from technicians to resolve design issues and incorporated solutions to design for manufacturability along with simultaneous engineering with the customers on field.

Produced and proofed machine shop drawings for production utilizing a working knowledge of GD&T standards Mechanical Engineering Intern (Quality) Jan 2014 – April 2014 Anushaka Engineering

Led and facilitate process improvement teams providing Lean tools such as process flow charts, basic statistics, control charts, and Lean Daily Management (LDM)

Experienced with interpreting engineering drawings and creating inspection methods and aesthetic specifications of Automotive Components & Shock Absorber components

Involved in six-sigma (cost reduction), statistical capability studies, continuous improvement and safety.

Gained experience in Product development & Improved quality of manufacturing product ENGINEERING PROJECTS:

1. Thermal Analysis and optimization of Disc Brake

Performed Design, assembly, 2D drafting and exploded view, rapid prototype modelling of Disc Brake Mechanical System. Also created BOM for the assembly in UG NX 11

Studied the motion simulation of Disc Brake and analyzed maximum force on disc

Performed meshing for the assembly and analyzed 3D, 2D contact for friction for simulation

Conducted thermal analysis on disc and CFD analysis on brake pads.

Optimized the efficiency of disc for long durability 2. Design and Analysis of 900 V-Bending by Press Brake Forming using NX UG and ABAQUS CAE

Designed parametric model using NX UG 11.0 and modelled the blank using solid elements (C3D8R) in ABAQUS CAE to find the best die and punch design. Also, used shell elements (S4R/SC8R) for the comparison. Re-iterated for different punch heights, punch strokes and different punch angles

Analyzed Stress-Strain, Displacement, Elastic-Plastic Deformation, Fatigue Life Cycle in ABAQUS.

Optimized design near severe deformation & critical stress areas to overcome spring back effect seen in V-bending

Optimized design near severe deformation & critical stress areas to overcome spring back effect seen in V-bending 3. Finite Element Analysis – stress performance of components

Analyzed a plane stairway truss for maximum tensile-compressive stresses and maximum displacements.

Computed to the truss loads in different members with “Method of Sections” in MOM

Analyzed a bracket for stress performance using RBE2-spider force application and creating mid-surfaces in Hyper mesh for performing the baseline analysis. Further, reduced its maximum stress by 10% by reinforcing the regions where stress concentration is high, by making the structural changes like increasing the fillet radius to 10mm and by placing the rib at those locations.

4. Crash analysis - Frontal crash test simulation – Component/Full-scale barrier impact Tests

Performed FRONTAL crush for full-frontal crash of a vehicle as per FMVSS standards

Converted the car to a convertible and simulated according to the requirement

Improved the vehicle body structures that incorporates progressive crush zones to absorb part of the crash kinetic energy, maintained vehicle integrity of the passenger compartment and simultaneously controlled the crash deceleration pulse, barrier force, structural deformation force to achieve the crashworthiness goals. 5. Design of injection molded automotive door handle using NX UG

Designed the automotive door handle considering the design aspects using surfacing options in CatiaV5

Added design features like ribs, lips and screw bosses to strengthen the design in the critical areas

Conducted draft analysis to verify if the design can be molded

Ensured that the product can be manufactured considering functional requirements, tooling, manufacturing, and plastic part feasibility

RELEVANT COURSES:

Finite Element Methods Computer Aided Engineering Engineering Analysis

Computer Aided

Mechanical Design NX

11.0

Product Lifecycle Sustainable

and Management

Machine Design

CERTIFICATION / TECHNICAL TRAINING:

Siemens PLM Software’s authorized training in Unigraphics NX 9.0 Jan 2016 – March 2016

Tata Technologies Unigraphics Advanced NX 11.0 Feb 2020

Automotive Product Design Using Catia V5 June 2020

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