Engineer Mechanical

Key Skills

Profile Summary

Offering a career of 14 years chronicled by well-earned success in directing the entire gamut of manufacturing / maintenance operations with key focus on top-line and bottom-line profitability by ensuring optimal utilization of resources

Drove the production operations and took cost-saving initiatives to optimize efficiency of machines and enhance productivity

Leveraged skills in ensuring smooth functioning of overall maintenance operations as well as enhancing operational efficiency and excellence in ensuring that plans are aligned with demand requirements

Expertise in directing production planning & control activities for strategic utilization of available resources as per schedules; executing cost saving techniques to achieve reduction in terms of man-days, purchase, raw materials & energy conservation

Resourceful in evolving strategies for managing the manufacturing processes by initiating modifications for lowering rejection rate, realizing operational efficiencies, controlling variability, costs as well as reducing the cycle-time

Rich experience in Quality management process from inventory to & end product.

Exhibited a strong and firm approach to sustain and encourage safe work environments, and capabilities to streamline operations; applied continuous improvement principles to increase process and maintenance efficiency, company profits and decrease man-hour loss by good safety management.

Career Timeline

Soft Skills

Work Experience

Since 2013working with Trailer body Manufacturing, Dubai as Quality & Safety In charge

Key Result Areas:

Auditing production, keeping on the lookout for any unsafe behavior or breaks in regulations

Assessing risk and possible safety hazards of all aspects of operations

Creating analytical reports of safety data

Inspecting production equipment and processes to make sure they are safe

Ordering repairs for unsafe and/or damaged equipment

Focusing on prevention by keeping up with equipment maintenance and employee training

Presenting safety principles to staff in meetings or lecture-type training sessions

Participating in continuing education to update knowledge of health and safety protocols and techniques

Determining whether the finished product is safe for customers

Creating safety plans that include suggested improvements to existing infrastructure and business processes

Sharing information, suggestions, and observations with project leadership to create consistency in safety standards throughout the production team and the entire company

Meeting company health and safety goals

Investigating causes of accidents and other unsafe conditions on the job site

Liaising with law enforcement and other investigators who are present at the time of a serious accident

Finding the best way to prevent future accidents

Reviewing and reporting on the staff's compliance with health and safety rules and recommending commendations or dismissal based on performance

Quality of products from raw material inspection, in process inspection, client co-ordination, document submission & approval, qualification of welders, painting inspection and till final (end product) inspection.

2010 - 2012 with Dolphin Eng., RAK, UAE as Production In-Charge

Key Result Areas:

Developing, implementing & managing cross-functional & fully integrated planning process that incorporates make versus buy, capacity planning, scheduling, inventory, material and associated cost elements

Establishing production targets and achieving the same as per time, cost, quality & safety parameters

Administering shift operations & shop floor activities and managing master batches & additives lines

Generating MIS reports on key metrics, non-moving item report, perpetual inventory report, consumption variance report, scrap generated data report, daily shortage items report and so on

Maintaining quality standards for incoming / outgoing materials and ensuring stringent adherence to quality standards, norms & practices

Spearheading the entire gamut of production operations with a large workforce entailing manpower planning, resource planning, ensuring optimum utilization & deployment of available resources to achieve organizational objectives

Heading manufacturing operations and attaining monthly production targets by assigning targets and tracking progress against targets by analyzing daily reports and database

Managing maintenance & production of the equipment, activity scheduling (preventive maintenance) towards enhancing production efficiency by reducing breakdowns

Previous Experience

2009 – 2010 with Rasana Tech, Sharjah Airport as Production In-charge

2007 – 2009 with Danem Engineering Works, Sharjah Hamriya as Project Engineer

2005 – 2007 with AL Waha Metallic, Sharjah as Field Project Engineer

2001 - 2005 with Triofab India Pvt. Ltd., Mumbai as Production Engineer(Fabrication of turbine casing)

Education

B.E. (Mechanical Engineering) from University of Karnataka, India in 1998

Post-Graduation (OIL &GAS) from Zabeel (PDMS+Premevera+Ceser II) in 2012

Other Courses:

Safety Training Course (IOSH) Managing Safely from NIST Institute Kochin,Kerala India in year 2013

Trakhees Accreditation program

IT Skills

Microsoft Office™ (Word™, Excel™ PowerPoint™)

Windows™ (7™, Vista™, XP™)

AutoCAD

Personal Details

For Project Details, please refer to the Annexure:

Annexure

At Dolphin Eng,

Title: Abu Dhabi Future School steel structural works at 3 Locations

Client: Abu Dhabi Educational council (ADEC) -

Project Value: USD 200 thousands (Approx.)

Title: Palazzo Versace Hotel steel structural work -

Client: Emirates Sunland

Values: USD 200 Thousand (Approx.)

At Rasana Tech,

Title: Yas Island, Marina Mall and 2 Schools

Weight: 1500 Ton (Approx.)

At Danem Engineering Works

Title: Ship unloader

Client: Alcan Alesa for Qatar Aluminium

150 ton/day

Title: FCB Cement Plant Expansion

Client: FCB Cement Qatar

Weight: 2000 Ton (approx.)

Title: Pipe Conveyor System

Client: Thyssen Krupp for Qatar Aluminum

Weight: 1500 Ton (approx.)

Title: Power Plant Filter Modules and Attachments

Client: Donaldson

Weight: 100 Ton

At AL Waha Metallic, Sharjah

Title: Millennium ship - Client: Dubai dry docks

Project Value: USD 150 thousands

Title: Maintenance of ship internal and external manifold system

Client: Shaik Mohd

At Triofab India Pvt. Ltd., Mumbai

Title: Reactor vessels (S.S)

Client: Reliance Industries

Weight: 20 Ton

Title: S.S. Deodorizer Column (S.S)

Client: Desmet Chemfood industries Belgium

Weight: 60 Ton

Title: Manufacturing of Turbine casing 10 No's

Client: GE - Total

Weight: 10 Ton /each

Sincerely

AGI JOSE

+971-********* *********@*****.**.**

AGI JOSE KATTUKARAN

“Goal-oriented professional with more than10 years of experience in Production & Resource Planning,,Fabrication, Quality & safety expertise that directly results in efficiency improvements & cost savings.

Production Planning & Control

Manufacturing Operations

Project Management

QA/QC Engineering

Fabrication

Safety Management

Material Management

Liaison & Coordination

Team Building & Leadership

Since 2013 trailer body Mfg. division Dubai as QHSE

2009 – 2010 Rasana Tech, Sharjah Airport as Production In-charge

2007 – 2009 Danem Engineering Works, Sharjah Hamriya as Project Engineer

2010 - 2012 Dolphin Eng., RAK, UAE as Production In-Charge

2005 – 2007

AL Waha Metallic, Sharjah as Field Project Engineer

Change Agent

Planner

Collaborator

Motivator

Communicator

Date of Birth: 1972

Languages Known: English, Hindi, Malayalam, Tamil and Kannada

Address: Dubai

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