Manager Quality

Location:

Chennai, Tamil Nadu, India

Posted:

September 20, 2020

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Resume:

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EDUCATIONAL QUALIFICATION

B.Tech (Mechanical) in Karnataka University 2011-14 with First Class

D.M.E (Diploma in Mechanical Engineering) in Central Polytechnic Adyar 1992-95 with First class.

B.B.A (Bachelor of business administration) In AnnaMalai University, Chidambaram, Tamil Nadu - 2008-2011

Secondary School Leaving Certification (SSLC) in S.R.M.Hr.Sec School, Ambattur,Chennai-53, Tamilnadu in the year 1992 Scoring 82% WORK EXPERIENCE

S sl.

Year of

working

Company

Name

Company Details Designation City

Oct-2017

to till date

Bright

Brothers Ltd

Mfg of Engineering

Plastic injection

molded components

to Automotive and

white goods parts

Senior Manager-

Quality & MR

Pondicherry

605107

Oct-2013

to Sep-

2017

3.9 Years

Injecto Plast

Pvt Ltd

(A Lohia

Group)

Mfg of precision

Engineering Plastic

Injection Molding

Parts to Auto OEM &

Tier-1

Manager-Quality

and System

IATF 16949 : 2016 &

ISO 14001:2015

Sriperumbudhur

Chennai-602105

July-2009

to Sep-

2013

4.2 years

RANE

(Madras) Ltd

Mfg of Steering

gears, Steering

Suspension and

linkages for

automotive segment

HCV,MCV,LCV,MUV&

Passenger car

Assistant Manager

( Customer Quality)

Velacherry-

Chennai-42

Jul-1999-

Mar- 2009

9.8 Years

M/S Aroma

Auto

components

Pvt. Ltd.,

(ISO/TS

16949:2009

Company )

Precision Sheet

Metal Pressed

components

,Turning Parts

&Welding Process

Quality Manager &

Management

Representative(MR)

Chennai-106

1year

(Apr1998-

Apr1999)

M/s

Sundaram

brake linings

ltd(TVS Group)

Brake linings &

clutches

Apprentice trainee

Chennai-50

M. SURESH KUMAR

Lead Auditor for ISO 9001:2015 Quality Management System Certified VDA 6.3 Auditor, IATF 16949:2016 Auditor by DNV &API SPEC Q1 auditor NO: 3/D, Narayanan Street, Gnanamurthy Nagar,

Ambattur, Chennai -600053.

Tamil Nadu –India.

Mobile No: +91-967******* Email: ************@*****.*** Date of Birth 08-March-1977

Objectives:

To be in a position in a result oriented

company that seeks an ambitious and

career conscious person where acquired

skills and education will be

Utilized towards continuous growth and

advancement.

Software Proficiency

Operating System

SAP,MS Dynamic ERP,Bitrix-24

Packages

Ms-Office & MINITAB, PGDCA

Drawing package

Auto CAD

Personal Profile

Full Name : M.Suresh Kumar

Father’s Name : M.Makesh

Gender : Male

Marital Status : Married

Languages Known: Tamil,English,Hindi

Notice Period :15 Days

SENIOR PROFILE FOR QUALITY

(Incoming, In process, Final, Customer Quality and Quality System) 2of 3

Bright Brothers Ltd

Customer:

Mahindra & Mahindra

Hyundai Motors India

Maruti

Whirlpool

Eureka Forbes Ltd

Injecto Plast Pvt Ltd

(A Lohia Group)

(USD 100 million Turnover company)

Some of Major esteemed clients

1.FORD

2.VOLKSWAGAN

3.HANON Automotive

4.JAGUAR LAND ROVER

M/s RANE (Madras) LTD

Velacherry –chennai-600042

( A Deming Grand Prize company)

Handled OEM Customers

1)Mahindra&Mahindra Ltd,

2)Ashok Leyland Ltd,

3)TATA Motors Ltd,

4)Force Motor Ltd,

5)AMW,

6)Daimler India CV pvt.ltd

7)VECV(Eicher Motors)

8) Kubota Japan.

9)General Motors

Aroma Auto Components Pvt Ltd

(Mfg of Precision Sheet metal

Components)

Customer : Delphi Tvs,Mando Brakes

Gates Unitaa

Senior Manager-Quality

Manager -Quality & MR

(supplier Quality, Incoming

quality,Inprocess,Final &

customer Quality)

Asst Manager

(Customer Quality)

Quality In charge &

Conduct MRM and the Quality review meeting

Update the Quality performance report to corporate

Preparing budgeting for QA dept

Sustaining the Effectiveness of IATF 16949:2016

Forming small group activities to eliminate the

‘Q’ Issue raising internal and External

Implemented SPC for Cushion, Fill time and

Cycle time to monitor process consistency

Conducting WIMMS study in injection molding

Working towards prevention rather than detection

Identification of project on error proofing to avoid human intervention

Implemented and Maintenance of

IATF 16949:2016

ISO 14001:2015, and Maintaining VDA 6.3&

FORD Q1 score >1500

Conducting layered process audit level -3

Ensuring product quality by error proofed

Process design & Works Towards

Quality Improvement to maintain

Less than 10 PPM in customer End

Implementing various kaizen and cost saving

Project in Injection Molding

Conducting MIS meeting every week and presenting To top management month on month

Drive the Team to Achieve their KRA and

towards the organization goals and objectives

Coordinating in all Second and Third party audit

Manufacturing rejection PPM reduced through to

conduct Variable reduction meeting & to identify

various project like QCC, QIT, 7QC tools and gap

filling through PDCA cycle / Deming approach

(DOE)

Reviewing the Process audit, Product audit, poka yoke challenging audit, customer complaint Corrective

action verification audit

Warranty analysis, 3 MIS, 6 MIS & 12 MIS & taking action appropriately

Sustaining of 100 PPM at customer End

Implemented ISO/TS 16949 :2002 System

Maintained 100 PPM at customer End

Co-ordinate with all customer audit

Various POKA YOKE implemented in power

press to eliminate rejection

Training to operator on core tools

Sl.no ORGANIZATION DESIGNATION KEY ACCOUNTABILITY

3of 3

Self motivated and team player.

Proven strength in problem solving, coordination and analysis.

Strong communication, interpersonal, learning and organizing skills matched with the ability to manage stress, time and people effectively.

Always willing to Own the responsibility and ownership

External Auditor for some oil & Gas Industries for API Spec Q1 audit

Generate awareness on criticality of product & product quality to employees (CTQ&CTA)

Handling of all kind of metrological methodology – few of them is

( Profile projector, Video measuring system, Contour measuring system, 2D micro height gauges, Fisher scope x ray Machine & semi automatic CMM, welding Penetration Testing)

Conducting internal auditing & process, product auditing as per IATF 16949 :2016

Conducting training to employees on AIAG core tools such as PFD, FMEA, MSA, PPAP, APQP and SPC.

Complete ownership for Supplier Quality,Inprocess Quality, Final Quality, Customer Quality, Field Failure/ warranty Management

Implementation and sustenance of ISO 9001:2015, ISO 14001:2015, IATF 16949:2009,ISO 45001:2018 & VDA 6.3

Conducting External provider (Supplier)quality audit and Supplier Development Activities

Green Belt Holder in six sigma process.

Certified VDA 6.3 Auditor by TUV & Lead Auditor for ISO 9001:2015 Quality Management systems

Certified internal auditor for IATF 16949:2016 & ISO 14001:2015 by DNV

Best suggestion Golden award winner in 2009 in Aroma Group of companies

Actively participated in honoring Deming Grand Prize in 2013 at RANE

Best initiative award for quality awareness among all staffs in Injecto Plast 2017

COPQ reduced from 18.7 lakhs to 4.8 Lakhs as on Aug’16(since Jan’16) in Injecto Plast

Reduced 9280 PPM from 40000 PPM in injection molding shop at Injecto Plast since Oct- 2016 to Sep-2017-

Being a champion and received best Innovative award from HYUNDAI for developing in HYUNDAI SWACHH CAN project in Bright Brothers Ltd

I hereby declare that the above details are true to the best of my knowledge and belief Date: Yours Faithfully

Place: M.Suresh Kumar

ACHIVEMENTS :

DECLARATION :

TECHNICAL STRENGTHS:

PERSONAL STRENGTHS:

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