CAREER SUMMARY
I am a Sr. Instrumentation & Control Engineer with 13 years of Oil & Gas, Petrochemical, Power sector experience. Strong understanding of Engineering processes. In-depth knowledge of standards and procedures in detail engineering. Capable professional with the flexibility to work in any environment like office or site assignments and good technical knowledge-seeking role as a senior-level engineer.
Professional Experience Summary
·Review the ITB documents and identify project requirements and scope of work, issue inquiry for techno-commercial offers for proposal.
·Review project specifications and other project relevant standards & drawings; Identify and resolve discrepancies and divergences from proposal through the initiation of TQs to Client.
·Selection and sizing of Field Instruments, Control valves, Pressure Safety Valves and Emergency Shutdown Valves; Provide cost effective measures recommendations to reduce the overall package cost.
·Prepare, Review and Approval of Instrumentation & Control system engineering documents & drawings e.g. Instrument Index, Datasheets, Material Requisition (MR), I/O list, ICSS System Architecture, Control Narrative, Cause & effect diagram, Instrument cable block diagram, Wiring diagrams, Loop drawings, Hook-up drawings, Instrument location plans, Instrument cable routing layouts, Control room layouts, Cable/JB schedules, Installation detail drawings, MTOs,etc.
·Very familiar with control valve sizing and verification of different type of Fisher, Metso, Severn, Masoneilan Manufactures.
·ICSS System (DCS/ESD/FGS) design experience with Emerson DeltaV, HIMA etc.
·Perform Factory Acceptance Test (FAT) / Site Acceptance Test (SAT) for ICSS, Process interface buildings housing Control system, Packages, etc.
·Design engineering experience in Custody Flow Metering System, 3rd party PLC package integration with ICSS System, Fire & Gas Detector and Fire Alarm Control Panel (FACP).
·Prepare, review and supervise the Technical Query (TQ) & Technical Bid Evaluation (TBE) of Vendor offers; Coordinate Purchase Requisitions (PR) for the procurement; Review post order Vendor drawings and documents for mfg. clearance.
·Knowledge of Communication protocol, e.g. Field Bus, ModBus, HART, RS485, Wireless System.
·Convergent with International Codes & Standards: IEC, ISA, NEC, API, ISO, BS EN, Shell-DEP, Aramco, BP etc.
·Liaison & Coordination with other disciplines, Client, PMC, Vendor, and 3rd Party Contractor etc.
·Supervise, lead and guide project team(s) to design and build with safety and quality. Ensure the progress of project in accordance to schedule, allotted man hours and budgeted costs.
·Thorough knowledge of I&C engineering/ design for large scale industrial / Oil and gas projects, Procurement activities, Construction, Commissioning and Site support.
·Participate in HAZOP review meeting, SIL Implementation, SIL Certification Review of Shutdown Valves, etc.
Work Experience
1.Petrofac International LLC, Sharjah, UAE
Designation: Sr. Engineer - Instrumentation and Control (EMP No 186378)
Duration: April 2018 to April 2020
Projects: Basra Oil Field Development Project, Iraq (Pre-Feed, FEED, Brown Field,)
Client: British Petroleum - Rumelia Operating Organization (BPROO)
Work Packs: CPS 06, DS05, DS03, CP01, CP02, CP03, CP04 & CP05.
Engineering & Design
·Reviewing design/engineering documents, preparation of Specifications, Material Requisitions, Data Sheets for various Instruments: Control Valves, shutdown Valves, Choke Valve, Pressure safety valve, Orifice, Temperature Instruments, pressure instruments, flow instruments, level instruments, Oil in Water Analyzer system, Transmitters, Control system, junction boxes, bulk items Sizing and selection of different Flow elements, PSVs and Control Valves.
·Preparation and review of Instrument IOs & Junction box grouping, cable/junction box schedule, instrument location diagrams, installation drawings, hook-up drawings, loop diagrams, F & G layout drawings, cable tray layout, interposing relay drawings.
·Interdisciplinary checks of P&IDs, safe chart/ cause and effect diagram, Piping ISO, Electrical interface drawings.
·Review Instrumentation modeling on Navisworks.
·Preparation of Control narratives, philosophy and Cause and Effect Diagram.
·Complete Control System Engineering, ICSS and work in liaison with Control System Vendor Emerson.
·Review of ICSS documents like FDS specification, Architecture diagrams, Panel GA drawings, Load List, Console Drawings, Cabinet Drawings, Power consumption details, Interconnection Drawings, IO assignments.
·Involved in Emerson DELTA V control system Factory acceptance Test (FAT) & IFAT at Emerson Dubai works
·Involved in E- House Factory acceptance Test (FAT) at Schneider electric/Tecnomac Sharjah..
· Mechanical Vendor Document Review and Coordination–Source Water Injection Pump, IA compressor, SDG, Surge Package.
·Involved in detail engineering of Bently Nevada BN3500 system with mechanical vendor.
·Kick of meeting of Other discipline packages. (Electrical, Mechanical, Civil).
·Assisting site during construction and commissioning.
·Specialized in packages and inter-discipline engineering .
Procurement Activities
·Technical Bid Evaluation of vendor offers for technical acceptability, review of vendor drawings and documents.
·Coordinating and attending of Pre-bid meetings, Technical query resolving meeting with Suppliers and vendors.
·Preparation and issue of technical scope of instruments (supplier drawings and document requirements, deviations / clarifications list etc.).
·Issue of manufacturing clearance based on approved drawings.
·Inspection at vendor works and issue of dispatch clearance.
Vessel Remediation Study(VRP)
·As supporting the process team under the VRP study project, re-evaluated existing 400+ different types of control valves with new process data.
·For sizing control valves OEM software were used-Fisher, Flowserve, Masoneilan and Instrucalc .
·Valve make - Fisher, Metso, Severn, MIL & Masoneilan.
2.WorleyParsons India Pvt Ltd. Mumbai
Designation: Sr. Instrumentation and Control Engineer (EMP No 40400)
Duration: August 2017 to April 2018
Projects : Southern-Area-Balance-of-Gas, Saudi Aramco, Saudi Arabia. (2500Km Pipe Line Project)
Client: Saudi Aramco, Saudi Arbia
·Preparation of detail engineering deliverables like Index(IIS), Data Sheets(ISS),
·Sizing and selection of Various Instruments and Valve.
·Preparation of Instruments Data sheets, Material requisitions (Field Instruments, Instrument Bulks, Control Valves, On off Valves, MOVs.)
·Preparation and review of Instrument IOs & Junction box grouping, cable/junction box schedule, instrument location diagrams, installation drawings, hook-up drawings, loop diagrams, F & G layout drawings, cable tray layout.
·Preparation and floating of PO for field Instruments, Valves, Bulk and Cables.
·Worked on different modules of SPI Intools like: wiring module, Specification module, Index module.
3.GS E&C Mumbai Pvt Ltd. India
Designation: Asst, Manager-Engineer Instrumentation (EMP No INM206)
Duration: March 2014 to June 2017
Proposals project
1.PTT LNG Proposal Project.
2.Orpic LPIC NGL/LNG Proposal Project (Awarded)
3.NWC Kuwait Proposal Project (Awarded)
·Study of ITB documents, preparation of ITB summery and quarries, Scope of work.
·Preparation of Instrument Specifications and Data sheet and floating enquiry to the vendors for budgetary quotes.
·Discussion with vendor for any technical deviations and preparation of TBE for final cost estimate for all Instrumentation Items.
·Preparation of BM/BOQ as per ITB documents and identified scope of work.
·Coordination with other departments; Mechanical, Process, Electrical, Civil, HSE, HVAC etc.
·Proposing/sizing of Cable Trays, Duct, Trench etc,
·Preparation of Power, Heat and Air Consumption lists.
·JB grouping, JB schedule and Cable schedule.
·Review of Vendor offer and documents for instruments and mechanical packages.
·After bid Value Engineering activities.
·
Detail Engineering Projects
1.Project : LPIC NGL/LNG Project
Client: Orpic, Oman
·Development of Instrument and Control Portion of P&ID.
·Creation and Management of Instrument Index and Data Base.
·Preparation of detail engineering deliverables like Instrument Index, Instrument Data Sheets, Instrument Specification, IO list, Specifications etc.
·Interdisciplinary checks of P&IDs, safe chart/ cause and effect diagram, Piping ISO, Electrical interface drawings.
·IO/&Junction box grouping.
·Sizing and selection of Various Instruments and control Valves.
·Preparation of Instruments Data sheets, Material requisitions (Field Instruments, Instrument Bulks, Control Valves, On off Valves, PSV/TRV and Analyzers.)
·Pre-bid meetings, Technical evaluation (TBE) of vendor offers for technical acceptability, review of vendor drawings and documents.
·Review of Hookups, Instrument Layouts, Interconnection Drawings
·Generation of detail bill of materials for entire project consisting of Bulk material like Cable, Impulse tube fittings, Trays, Glans etc.
·Review of 3D models using Navisworks, SPR.
·Provide support to Construction department.
·Vendor Document Review and Coordination of
-Gas Turbine Generator by Siemens SGT 750
-Flare Package by GBA Italy.
-Instrument Air Compressor & Dryer.
2.Project : Karbala Refinery Project, Iraq.
Client: State Company for Oil Projects (SCOP) Iraq.
·Development of Instrument and Control Portion of P&ID.
·Creation and Management of Instrument Index and Data Base.
·Preparation of detail engineering deliverables like Instrument Index, Instrument Data Sheets, Instrument Specification, IO list, Specifications etc.
·Preparation and review of Instrument IOs & Junction box grouping, cable/junction box schedule, instrument location diagrams, installation drawings, hook-up drawings, loop diagrams
·Interdisciplinary checks of P&IDs, safe chart/ cause and effect diagram, Piping ISO, Electrical interface drawings.
·IO/&Junction box grouping.
·Sizing and selection of Various Instruments and control Valves.
4.GS E&C IK EPC Saudi Arabia
Designation: Design Engineer Instrumentation
Duration: May 2013 to March 2014
Projects
1.IPC EVA/LDPE – Plant & Utilities Project, Saudi Arabia.
·Creation and Management of Instrument Index and Data Base.IO/&Junction box grouping.
·Preparation of detail engineering deliverables like Index, Data Sheets, Specifications etc.
·Preparation of JB grouping, JB Schedule, cable schedule and drum cut schedule.
·Preparation of red markup wiring/termination diagrams at site.
·Preparation of red markup of Instrument Loop Diagram at site.
·Preparation of red markup of Hook-up drawing and Installation drawings at site.
·Involved in Delta V control system and HIMA SIS Site Acceptance Test (FAT) at Sipchem site, Al Jubail, Saudi Arbia .
·Involved in third party control system- Allen-Bradley- PLC Site Acceptance Test (FAT) at Sipchem site, Al Jubail, Saudi Arbia
·Mechanical vendor Document Review and Coordination for - Hot Melt Extruder by JSW, Side arm Extruder by JSW, Dryer Package by JSW, Chemical Injection package.
oGap Voltage adjustment of Vibration probe using TK3-G/E, with GE/Bently vendor.
oSite engineering support to Construction and Commissioning department.
oPreparation, Review and Approval of ITPs (Inspection Test Procedure) for subcontractors.
oIssue of the non-confirmative repots (NCR) to sub contractors.
oExecution of site activities like Loop Test, Function Test, Pre-Commissioning for JSW Extruder and Palletize Unit for IPC EVA/LDPE Project Sipchem, Saudi Arabia.
oTeam member SAT and ISAT for JSW Extruder system, Palletize Unit, and PLC for IPC EVA/LDPE Project Sipchem, Saudi Arabia.
oLoop checking of Package Instruments and supporting instruments and valves.
oFunction test of third Party mechanical packages.
oAssisting site during construction and commissioning
5.CITEC Engineering India Pvt. Ltd.
Designation: Sr. Engineer Instrumentation (Emp No 210)
Duration: Feb 2011 to March 2013
Projects: General Engineering Services and PMC.
1.Yanbu II Fuel Supply Project, Aramco, Saudi Arabia.
oALCO/HFO Custody transfer Metering Station Package and pipe line instrumentation.
2.SAHARA, Al Jubail, Kingdom of Saudi Arabia
oNGL/N2 Metering Packages.
3.SABTANK – Tank Farm, Al Jubail, Kingdom of Saudi Arabia.( Brown Field).
oRevamping project.
·Nynas Refinery Field Instrument up gradation Project Sweden(Brown Field )
·Estimation of Man-hour Calculations for general engineering services.
·Preparation of Instrument Index and IO list
·IO/Junction box grouping.
·Preparation of JB schedule cable schedule and drum schedule.
·Preparation of Instrument wiring/terminal diagram
·Preparation of Instrument Loop Diagram.
·Selection and sizing of Instruments and Valves.
·Preparation of Data sheet of Field Instruments.
·Preparation of MR, TQ, TBE, PR for Field Instruments, Instrument Bulks, Control Valves, On off Valves, PSV/TRV.
·Proposal engineering and Value Engineering.
·Solving Site Technical Query (STQ).
6.Nasser S Al Hajri Corporation. Al Jubile, Saudi Arabia.
Designation: Instrumentation Site Construction Supervisor /Engineer/QAQC Engineer (Emp No: 19504)
Duration : July2008 to Dec 2010
1.Saudi Kayan Phenolic Project (Sabic)EPC Project
2.MADMF Project (Chemanol Chemicals) EPC Project
3.Methanol Project (Chemanol Chemicals) EPC Project
Activities as Site Supervisor /Engineer
oMain Plant Cable Laying and Branch cabling.
oMCT schedule preparation and drum schedule preparation.
oSite Engineer for Gas Turbine Compressor area.
oInstallation of the field instruments like PT, FT, TT, LT etc.
oField and Lab calibration of field instruments. (Transmitters, gauges control valves etc).
oInstallation, Calibration and testing of F&G instruments using the Sample gas, Calibration gas, and Test gas.
oInstallation of the F&G Instruments.( Detectors, Hooter, Beacon etc)
oCoordination with piping department regarding inline instruments like Valves, FE, TW etc.
oErection of the main tray and branch tray of compressor area. Installation of Instrument Stanchions, junction boxes Analyzer panels etc.
oTermination of Main Cable and branch cables.
oSupervision of instrument tubing with the reference of Hook Up Drawings and P&IDs
oLoop testing of Field Instruments.
oAssisting commissioning team.
oAll the works are done with safe and effective Work Permit System.
oSystem vise Punch killing of assigned areas.
Activities as QAQC Engineer
oAs-Built Documents preparation.
oPreparation of Inspection Test Procedure (ITP) as per the scope of work.
oPreparation of method of statements, checklists, quality records.
oPreparation of RFI’s for client approval, and Site inspection.
oVisual Inspection of the materials like tray, Pipe, channels etc.
oInspection of Instrument installation, Tray, Conduit installation, Instrument Stanchion Installation etc.
oInspection of the Main and branch cable lying.
oInspection of Panels, and junction boxes.
oMegger testing of the Cables before and after the cable laying.
oInspection and continuity testing of the terminated cables.
oInspection of instrument process connection, impulse line & instrument air tubing using hook-up drawings and P&IDs.
oTo carry out testing of impulse lines (leak test for instrument air tubing and pressure test for impulse lines),
oTo carry out inspection of day to day jobs in accordance with Project standards & preparation of the Punch list.
oIssue of in-house Punch and corrective action requests whenever required
oMonitor the calibration status of Inspection Measuring and Test equipments used in the project
oPreparation of the instrument loop Packages for loop checking.
oWitness Instrument loop checking and Pre commissioning.
oTarget based Master Punch killing and handover of the technical areas as per the project schedule.
oBe a part of Punch killing Walk Through team.
oVendor and client assistance for the pre commissioning & commissioning
Vendors
oALE cold box,
oNuovo Pignone Synthesis Gas & Natural Gas Rotary compressor,
oL&T Reformer
oTHERMAX Boiler 2nos, DM water Plant.
oPublic address system
oPressure / Vacuum Relief Valves at Rezayat, Al Khobar, K.S.A.
oWEG - Nuovo Pignone Turbo Generator - 33.6KVA
7.FACT Engineering and Design organization-FEDO, Kochi, Kerala
Designation: Instrumentation Maintenance Engineer (Trainee)
Duration: July2007 to April 2008.
oTo look after day to day maintenance, Instrument preventative maintenance, Calibration & upkeep of all field instruments such as Pressure, Level, Flow, Temperature Transmitter, Level controller, Float type Flow Transmitter, Control Valves, Electric & Pneumatic Actuators, Analyzer and other field instruments.
oHaving worked with ISO 9001:2000 system environments.
Education
A)B-Tech Instrumentation and Control Engineering. Passed with First class (70.1%) Mahatma Gandhi University
B)Certification in Certified PLC and PID Programming (AB, ABB, Siemens) from DOEACC Calicut.
C)Swedish SSG Training finished for Nynas Refinery, KartzLand Sweden.
Membership
International Association of Engineers (IAENG) Member Number: 103604
Engineering Tools
Smart Plant Instrumentation 7.0/8.0/13 (INtools)
Auto CAD, MicrostationV8
Navies tech Work Freedom
MS-Office
Intrinsically Safe Calculation
Refference
1
Petrofac : James Shaw
****.*****@*******.***
Manger E&I Instrumentation-BP Roo Project
Petrofac International, Sharjah, UAE
2
WorleyParsons: Chetan Shenvi
******.******@*************.***
Principal Engineer Instrumentation
WorleyParsons, Mumbai, India
3
GS Engineering : Mr. B S Yoo
*******@*******.**.**
General Manger Instrumentation Plant Engineering Team.
GS Engineering and Construction
4
Citec Engineering: Dileep KK
******.********@*****.***
Sr. Engineer Electrical and Automation Dept.
Citec Engineering India PVT Ltd, Mumbai
1.Degree Certificate attested by Saudi Arabian Embassy New Delhi.
2.Degree Certificate is verified by EU Blue card.
3.Willing to travel and relocate anywhere.
4.Immediately Available.
Declaration:
I hereby affirm that the above furnished are true to the best of knowledge.
Justine Joy TA