Power Plant Manager

APURBA RANJAN JENA

C/o-Pradip kumar Sahu,

Pragati Vihar, Aithapalli, Sambalpur, 768004 ODISHA

E-Mail:***************@*****.**.**

Mobile: +917********* / +918*********

Seeking middle level assignments in Control & Instrumentation in • Installation •Testing and Maintenance with a growth oriented organisation.

Preferably in Steel / Power / Aluminium Sector.

AN OVERVIEW

Offering 14 years of experience in the field of Control & Instrumentation Systems, Process Enhancements, Automation,Project Execution,Maintenance and Troubleshooting in Blast furnace, Sinter Plant, Smelter & Captive Power Plant,. Presently serving Aditya Aluminium (HINDALCO), Odisha in Control & Instrumentation Department as Deputy Manager (E&I).

Adept in handling all the required installation & commissioning of various equipment. Knowledge of recommending / implementing modifications and equipment calibrations to enhance operational efficiencies of the systems. Experienced in managing maintenance of DCS such as ABB-800xA (MP200/1), PLC such as Allen Bradley Control Logix-5000 with RS View HMI, Schneider (TSX-284) PLC, Siemens S7 PLC with GE-Fanuc: FIX32 HMI reducing downtime and enhancing operational effectiveness of equipment. Skills in managing installation, commissioning activities as well as planned / preventive / predictive/ breakdown maintenance. Well conversant with developing Process Flow Diagrams, P&IDs, Instrument Index & Lists and Point Database for process plants. An astute professional with ability to motivate subordinates in optimising their performance levels and possesses excellent analytical, organisational & interpersonal skills.

Company Profile

Aditya Aluminium, a unit of Hindalco Industries Limited the flagship company of Aditya Birla Group is Setting up an Integrated Aluminium Complex consisting of 720,000TPA Aluminium Smelter (ALCAN’s AP36S technology with Engineers India Limited as consultant) and 1650MW Captive Power Plant (BHEL technology with DCPL as consultant), Aluminium Refinery and Bauxite Mining at Lapanga ODISHA.

CAREER SCAN

Presently involving in Maintenance & Troubleshooting for Control Instrumentation and Automation of ALPSYS POT Controller, Pot Trending Machines (PTM)&GAS TREATMENT CENTER as Dy.Manager (E& I)

Job Assignments:

Assist the department General Manager, Senior Manager, Manager And other Engineers to provide technical support in all areas. Ensure efficient functioning of the Department/Section, while maintaining Quality and Safety standards.

Key Accountabilities:

Systems Spares Review and feedback to section head about overall spares requirement.

Coordinate to implement PM programme

Daily/Weekly/Monthly/Queerly inspections/surveillance and attend Equipment failures.

Departmental ISO,IMS,WCM records up keeping for Quality Control,calibration records,brake down history

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Maintenance of Documentation (Engineering drawing,P&ID Diagrams,Calibration records,Modification History)

Preparation of Capital Budget & Yearly Budgeting, Monthly, Quarterly, Annually reports

Job Specific Skills

Gained a good understanding of Oracle Asset management System, Procedures (SOPs/SMPs/JSAs/WIs), Engineering Standards and familiar with Projects/Maintenance, Scheduling, Control, and international standards and their applications

Competencies

Installation, Testing & Maintenance Of Control, Instrumentation and Automation:

Executing process measurement & control instrumentation & services to optimise manufacturing processes.

Configuring and programming of plant equipment.

Developing logic flow charts/ interlock diagrams as per requirement of process operation & client feedback.

Assessing the electrical / general arrangement diagram for Control /PLC/DCS panel.

Undertaking major shutdowns, de-bottlenecking of capital equipment.

Preparing maintenance plans/schedules for reducing machinery downtime ensuring smooth production.

Developing instrumentation specifications and selection of field instruments viz., Flow Meters, Density, Mass, pH, Conductivity, Weighing Scales, Temperature & Pressure and Control Valves.

Interfacing with different departments such as materials department, etc. for procurement of material required for various projects and maintenance functions.

Operations & Maintenance

Maintenance & Troubleshooting of ABB-800xA (MP200/1), DCS, Allen Bradley PLC (Control Logix-5000) & GE Fanuc PLC.

Planning and execution of Preventive and Predictive Maintenance of Field & Panel Instruments( Power Plant), Steam Turbine control systems,Vibration monitoring systems, Burner management, Tuning of PID controller, Weighing systems.

Testing & Calibration of Indicators, Signal Distributors, I/ P Convertor & control valve Actuator.

Installation, Calibration and Maintenance of all type of field instruments such as Flow. Pressure, Temperature, Load Cell, Position transmitter & Thermocouple.

Spares management in terms of ordering the requirement and maintaining adequate stocks of spares through ERP

Exploration of alternatives for existing equipment to reduce cost and to improve quality.

Main aim is to reduce breakdown time and effective utilization of resources.

Preparing maintenance schedules, by implementing modern maintenance system to ensure the performance capacity of various process control equipment.

Carrying out erection, conducting tests & inspections to ensure operational effectiveness of plant and utilities.

Troubleshooting all the issues & problems in process control system, instruments, & automation for delay time minimization for healthy production achievement.

Creating awareness among the customers & workers regarding maintenance & safety precaution about control panels.

PREVIOUS EXPERIENCEPRE

(A)Organization : Mideast Integrated Steels Ltd. (MESCO STEEL), Odisha.

(An integrated Steel Plant consisting of Blast furnace 2 x 350 m3, 18 MW CPP & 2 x 36M2 Sinter Plant )

Duration : May 2007 to April 2013

Department : C&I

Designation : Junior Manager

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Company Profile

Mesco Steel, Jajpur (Orissa) is 100% export oriented unit is a Indo –British –Chinese joint venture in technical collaboration with a Chinese Company,SINO STEEL corporation,and marketing & financing collaboration with Stemcor Group U.K .Currently Operating a installed Capacity of 1.7 MTPA integrated steel plant and having 18 MW Power generation facility. Having infrastructure to enhance the capacity to manufacture long products up to 3.0 million tones per annum.

HIGHLIGHTS

With Mideast Integrated Steel

Holds the distinction in monitoring the tasks assigned for maintenance of Process Control & Emergency shutdown Systems, Stove Heating Control Systems, Hot Blast control Systems, Burner Management System, On-line Analyzers, Rockwell (Control Logix), Fire & Gas detection Systems, Weighing Systems, Field Instrumentation & Calibration & Pneumatic & Electrical Control Valve Actuators.

Successfully managed the project & maintenance of Turbo-Blower having suction air capacity 67,500NM3 /Hr and discharge capacity air 50,000NM3 /Hr, which includes with Rockwell (Control Logix) and WOODWARD GOVERNER (PEAK-150).

Successfully managed the project & maintenance of two Turbo-Generator having generation capacity 2*4.5 MW. with Rockwell (Control Logix) PLC and WOODWARD GOVERNER (PEAK-505).

Successfully managed the modification project of De-mineralised plant with with Rockwell (Control Logix).

Successfully implemented Multi Function controller (ASCON-AC-10) for Drum level, Air and fuel control in two 50TPH Gas fired Boiler to achieve perfect control level.

Efficiently managed the project of 50TPH Gas Fired Boiler and delivered the project with 0% schedule variance.

Entrusted with Process control system, Stove and Hot Blast control system.

(B) Organization : Jai Balaji Steels Ltd (JAI BALAJI INDUSTRIES Ltd.),Durgapur(W.B)

Duration : Feb 2006 to April 2007

Department : Instrumentation

Designation : Asst. Engineer

Key Responsibilities :

Planning and execution of Preventive and Predictive Maintenance of Field & Panel Instruments.

Maintenance & Trouble Shooting of Schneider (TSX-284) PLC

Daily Error monitoring of Instruments & manpower deployment as per requirement.

Installation, Calibration and Maintenance of all type of field instruments such as Flow, Pressure, Temperature, Load Cell, Position transmitter,Thermocouple & many other instruments used in Blast Furnace

Key Accomplishments

Active participation in installation & commissioning of 2x20 TPH Producer gas plant(PGP) for Rolling Mill.

Partly involved in installation & commissioning of 2X250 CuM Blast Furnace with ABB Automation.

(C) Organization : Ankit Steels & power Ltd, Bardawan,( W.B) .

Duration : July 2005 to Feb 2006

Department : Instrumentation

Designation : Joined as a GET

Job Profile : Testing, Calibration and maintenance of various

field instruments used specially on captive power Plant

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Major projects Undertaken

Successful Commissioning of all instruments with Allen-Bradley Control Logix-5000 with RS View HMI in 389 CuM Blast Furnace with Rockwell Automation Engineers at MISL

Commissioning of Field Instruments with GE-Fanuc: FIX32 HMI in 2 x 20 ton Producer gas Plant (coal charged) for Rolling Mill-2 Furnace at SRBSL.

Commissioning of Siemens S7 PLC with GE-Fanuc: FIX32 HMI in Rolling Mill-2 at SRBSL

Successful Commissioning of Senlogic In motion Weigh System in Wagon Tripler at MISL

Successful Commissioning of 2X36SqM Sinter Plant before target time at MISL for which received reward from Honourable Chairman Mr. J. K Sing.

ACADEMIC & PROFESSIONAL CREDENTIALS

Bachelor of Engineering in Electronics & Instrumentation from Biju Patnaik University of Technology (BPUT),Orissa in the year 2005 with 70.69% of marks.

Higher Secondary in +2 Sc from CHSE, Orissa with 59.72% of marks.

Secondary School from BSE,Orissa with 73.69% of marks.

COMPUTING SKILLS

Operating System : Windows 95, 98, 2000 & XP

Office Tools : MS –Word,Excel,Power Point

Lab Tolls : MAT Lab.

Web Technology : E-Mail, Surfing, Browsing

SPECIAL TRAINING

I have also undergone 30 days training program on PLC (Programmable Logic Controller) at Automation & Control Systems, Pune . And citified by Instrumentation Systems and Automation (ISA) . So I have the knowledge to work with PLCs like Alen-Bradley, Me sung, Mitsubishi & Siemens. And also the knowledge of SCADA & HMI

Undergone 3 Days on site training on Electrical Safety LOTO (LUCK OUT TAG OUT) from M/s ALSTOM India Ltd.

SUMMER TRAINING

(A)I have under gone 30days training program under C.DOT Exchange & Mobile Exchange at BSNL, Balasore, Orissa .

(B)I have under gone 30 days training program under Smelter Plant, NALCO, Angul, Odisha.

STRENGTHS:

Good Managerial Skills, ability to solve any problem efficiently & precisely in a given field, Enjoy carrying responsibilities & leading a team of people, ability to work efficiently in long shifts

Extra Curricular

Activities : Played Football and Cricket for School Team.

Swimming, Engaged in Social Activities

Hobbies : Listening Classical and Fusion music

Reading Novels, Journals and books

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Personal Information:

Date of Birth : 02.06.1981

Father Name : Nrusingh Charan Jena

Languages Known : English, Hindi, Oriya, and Bengali

Marital Status : Married

Current CTC : 11.0 Lacks

Expected CTC : As Per Company Payroll.

Notice Period : 3 months

Date :

Place : ( Apurba Ranjan Jena)

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