Engineer Quality
Resume:
Career Objective:
CHANDRU.B
Address (Permanent)
L 6/1, TNHB colony,
Korattur
Chennai - 600080
Mobile Number:
Email: ***************@*****.***
An enthusiastic, flexible, self-disciplined individual, seeking an opportunity to play a challenging and creative role with a commitment to the company excellence. Personal strengths:
Total years of experience in Quality: 22 years
Domain Concentration:
Twenty Two Years of Experience in grand mechanical engineering, led me an accomplished, seasoned Quality Engineer, with solid background in design, Handling safety equipments, Quality instruments & knowledge in ISO9001-2015 and Value engineering etc.,
Domain Exposure:
Fasteners, Automotive systems (Elevator), Power sector (Wind turbine generator), heavy Engineering & Industrial Machinery Computer Exposure:
ERP Package : SAP working knowledge in QM and MM module. Operating systems : DOS, Windows
Document soft wares : Ms Word, Ms excel, and power point Programmable software : Having user level exposure in C and C++ Work Experience: FULL TIME
- Working as Asst. Manager – QUALITY ASSURANCE
at M/S.JOHNSON LIFTS LTD, Chennai-603 109.
From 21-04-2017 till 15-02-2020.
(A leading elevator manufacturer in India established in 1974 with over 50 years of experience in the vertical transportation industry takes pride in establishing its role as a leading elevator manufacturer in the Indian sub- continent. The annual turnover is around Rs.1600 crores and employs 10000 people. Johnson lifts is accredited under ISO 9001-2015 certification.) Responsibilities:
1. Established testing lab facility for testing of fasteners and elevator parts which includes of selection of equipment’s and lab lay out designing by applying ergonomics system.
2. Implemented ISO 9001:2015 quality system in entire plant & facilitated for successful certification by M/s.BVQI and act as management representative (MR). 3. Developed process quality systems like, Raw material specification, traceability system, and inspection test plan and test procedure & work instruction for various processes.
4. Established test procedure for special process like, CNC machining, welding and heat treatment, HDG, Electro plating processes.
5. Provided adequate training program at various work force level in quality requirements of various critical process like welding, heat treatment, HDG, operating procedure of lab test equipments, measuring instruments & gauges handling and standard interpretation etc., based on job requirements. 6. Maintained calibration system for various measuring instruments & gauges. 7. Established supplier quality system for sourcing of fasteners, forging, machining, plating, casting & fabrication suppliers and conducted audit at regular intervals. 8. Active member in CFT team for NPD product development which includes special gauge planning, process establishment, PPAP documents preparation, new source development etc.,
9. Act as team leader in 5S activities of Seiri, Seiton, Seiso, Seiketsu and Shitsuke to achieve WCM.
Work Experience: FULL TIME
Company profile:
- Worked as Manager – QUALITY ASSURANCE at
M/S.Asia Bolt Industries LLC, P.O.Box 60495,
Dubai Investment Park: DIP-2, Dubai, UAE from
26-06-2014 to 24.11.2016
M/S.Asia Bolt Industries, LLC,UAE is an ISO 9001:2015 certified company and producing stud bolt, anchor bolt fasteners to oil & petro chemical industries, construction & heavy engineering sector.
Responsibilities:
1. Prepared inspection test plan (ITP), Manufacturing record book (MRB), Vendor data book (VDB) / Supplier data book (SDB) based on customer specification. 2. Provided technical support to sales team against customer enquiry to obtain successful orders.
3. Established testing lab facility for fasteners manufacturing process which includes selection of equipment and lab lay out designing by applying ergonomics system.
4. Implemented ISO 9001:2015 quality system in entire plant & facilitated for successful certification by M/s.TUV and act as management representative (MR). 5. Developed process quality systems like, Raw material specification, traceability system, and inspection test plan and test procedure & work instruction for various processes.
6. Established test procedure for special process like, Hot forging, Thread rolling & PTFE coating processes.
7. Provided adequate training program at various work force level in quality requirements of various critical process like PTFE, operating procedure of lab test equipment, measuring instruments & gauges handling and standard interpretation etc., based on job requirements.
8. Maintained calibration system for various measuring instruments & gauges. 9. Carried out testing by using UTM, Torque tension testing, Impact tester, Hardness machines like, Rockwell, Spectrometer etc.,
10. Established test procedure and work instruction for Rockwell, spectrometer, UTM machine, impact tester & Torque tension tester as per ASTM,ISO, IS, DIN, EN, ASME standard.
11. Established supplier quality system for sourcing of forging, machining, plating, & fabrication suppliers and conducted audit at regular intervals. Work Experience: FULL TIME
Company profile:
- Worked as Deputy Manager – QUALITY
ASSURANCE at M/S.TVS - SUNDRAM FASTENERS
LIMITED, Pondicherry from 16-03-2011 to 24-06-
2014
M/S.TVS-SUNDRAM FASTENERS LIMITED., a TS 16949 certified company and producing fasteners to automobile, wind mill, construction & heavy engineering sector.
Responsibilities:
1. Established testing lab facility for fasteners manufacturing process which includes of selection of equipments and lab lay out designing by applying ergonomics system. 2. Implemented ISO 9001:2008 quality system in entire plant & facilitated for successful certification by M/s.Intertek and act as management representative (MR). 3. Developed process quality systems like, Raw material specification, traceability system, and inspection test plan and test procedure & work instruction for various processes.
4. Established test procedure for special process like, Hot forging, CNC machining, and heat treatment, HDG, Electro plating & Zinc flake coating processes. 5. Provided adequate training program at various work force level in quality requirements of various critical process like heat treatment, HDG, operating procedure of lab test equipments, measuring instruments & gauges handling and standard interpretation etc., based on job requirements. 6. Maintained calibration system for various measuring instruments & gauges. 7. Carried out testing by using UTM, Torque tension testing, Impact tester, Hardness machines like, Brinell, Rockwell, and Vickers and profile projector etc., 8. Established test procedure and work instruction for brinell, Rockwell, Vickers & micro Vickers hardness tester, profile projector, UTM machine, impact tester & Torque tension tester as per ISO, IS, DIN, EN, ASME standard. 9. Established metrology test procedure by using microscope inspection and develop acceptance norms for various micro structure like tempered martensite, ferrite composition.
10. Established supplier quality system for sourcing of forging, machining, plating, casting & fabrication suppliers and conducted audit at regular intervals. 11. Active member in CFT team for NPD product development which includes special gauge planning, process establishment, PPAP documents preparation, new source development etc.,
12. Established quality system like, Kaizen, 7QC tools, Visual aids etc in shop floors Work Experience: FULL TIME
Company profile:
- Worked as Assistant Manager – QUALITY
ASSURANCE at M/S.WINWIND POWER ENERGY
PVT. LIMITED, Chennai. (Sterling Group Company)
From 05-03-2009 to 06-01-2011
M/S.WINWIND POWER ENERGY PVT. LTD., an ISO 9001: 2008 certified company and producing world class wind electric generators (1MW & 3MW -WEGs) in vengal plant - India for harnessing of power from wind. Here we do complete assembly and testing of WEG and control panels as per the standards. Responsibilities:
1. Prepared & maintained check list for assembling process of WEG’s during in process inspection.
2. Participated in training program of WEG hydraulic systems working principle conducted by M/s.AVN energy.
3. Prepared & maintained fitment feedback reports for indigenous WEG parts during in – process inspection.
4. Continuous co-ordination for development of indigenous vendors with design & SCM.
5. Thorough knowledge about cooling, lubrication, hydraulic systems and its manufacturing and assembly in WEG.
6. Prepared & maintained quality assurance plan for vendor inspection of steels, casting, forging, machining, fabrication, fasteners, FRP & bought – out parts. 7. Prepared & maintained sampling plan, ITP for incoming inspection of WEG parts. 8. Vendor inspection carried out in steel mills, casting, forging, machining, fabrication, fasteners, and FRP suppliers.
9. Implemented KAIZEN system at vendor premises on continual basis. 10. Inspected WEG parts like, Helical gear box, Yaw top and yawing gear, Main bearing housing, Main shaft, Pitch system Generator, Brake assembly, FRP cover and bed frame at incoming, in process and final inspection as per the standards. 11. Maintained calibration record for measuring instruments and gauges. 12. Provided technical support to vendor development team and conduct vendor audit.
13. Maintained ISO 9001:2008 documents.
14. Maintained CAR –Corrective Action Request Reports and NCR -Non conformance report and take necessary action to close this document at vendor end. 15. Knowledge in NDT testing and its standards, Like UT, MPI testing of materials of casting, forged shafts, structural steel & FRP parts and interpretation skills. 16. Knowledge in destructive testing Like visual, mechanical, chemical, bend, charpy
, micro & bend test and its standard .
17. Tubular & lattice Tower inspection including NDT testing and documentation. 18. Vendor Inspection of SG castings, Forged parts, fabricated parts, Machined parts & FRP parts and conduct their testing as per its standard & stream lining documentation procedure at vendor end.
19. through knowledge on ISO, DIN, EN & ASME standards. 20. Prepared QAP, ITP, stage inspection reports for tubular tower manufacturing process.
21. Inspected stage wise inspection of tubular tower manufacturing process. (Like., cutting, rolling, fit up inspection, welding inspection, dimensional inspection, easy laser inspection of tower flanges, visual inspection – Ovality, dent, plumb out, face out & water leveling process.
22. Knowledge related to tower manufacturing standard. 23. Visited Major Vendors:
Casting vendors : L&T- Khansbal, Sand fit & Southern alloy foundry Forging vendor : Bharat forge & Bay forge
Steel vendor : JINDAL – Raigarh
FRP vendor : Sri Venkateshwara Fibre Glass & Karna Tower vendor : Aster – Hyd. & Tool fab – Trichy.
Fasteners Vendor : LPS Bossard – Rothak, Delhi & Hiten Work Experience: FULL TIME
Company profile:
- Worked as Senior Engineer – QUALITY ASSURANCE
at M/S.RRB ENERGY LIMITED, (M/s.VESTAS RRB
INDIA LTD.,) Chennai.
From 07-01-2008 to 04-03-2009.
M/S.VESTAS RRB India ltd., an ISO 9001: 2008 & ISO 14001:2004 certified company, was incorporated in the year 1987 with the main objective of producing world class wind electric generators (WEGs) in India for harnessing of power from wind. RRB Energy ltd is one of the leading wind electric generation manufacturers in India and located at Chennai. Here we do complete assembly and testing of WEG and control panels as per the standards.
Responsibilities:
1. Inspected the WEG parts like., Helical gear box, Yaw top and yawing gear, Main bearing housing, Main shaft, Pitch system,Generator, Brake assembly, FRP cover and bed frame at incoming, in process and final inspection as per the standards.
2. Maintained calibration record for measuring instruments and gauges. 3. Provided technical support to vendor development team and conduct vendor audit. 4. Maintained ISO 9001:2008 and ISO 14001:2004 documents. 5. Maintained CAR –Corrective Action Request Reports and NCR -Non conformance report and take necessary action to close this document. 6. SAP core team member in QM and MM Module.
7. Knowledge in NDT testing. Like UT, MPI, FT and Tensile, Chemical, Impact, charpy testing of materials.
8. Tubular & lattice Tower inspection including NDT testing of plates and angles. 9. Vendor Inspection of SG castings, Forged parts, fabricated parts, Machined parts & FRP parts and conduct their testing as per its standard & stream lining documentation procedure at supplier end.
Work Experience: FULL TIME
- Worked as ENGINEER – QUALITY ASSURANCE at
M/S.JOHNSON LIFTS LTD, Chennai-600098.
From 10-07-2000 to 05-01-2008.
(A leading elevator manufacturer in India established in 1974 with over 40 years of experience in the vertical transportation industry takes pride in establishing its role as a leading elevator manufacturer in the Indian sub continent. The annual turnover is around Rs.500 crores and employs 2000 people. Johnson lifts is accredited under ISO 9001 certification.) Responsibilities:
1 Inspected the Quality parameters for gears, motors and other accessories (Bed plate, Brake body, brake shoe, springs and Pedestal assembly) using for winding unit.
2 Participated as a Team leader in 5s activities of Seiri, Seiton, Seiso, Seiketsu and Shitsuke to achieve WCM.
3 Applied SPC, SQC, Six Sigma, FMEA, KANBAN, and KAIZEN Techniques in manufacturing process.
4 Involved in quality control of the Unit in its raw material stages to the final stages. 5 Maintenaned and calibration planning of inspection instruments And gauges (Like Ring, snap, plug, thread and bore gauges), measuring Instruments, tacho meter and vibration meter.
6 Interacted with R&D for the minor design changes 7 Casting stage inspection carried from clients.
8 Study of various process parameters in Winding unit Assembly 9 Use of problem solving tools as 7Qc, QC circles process mapping and value- engineering techniques.
10 Standardization of process parameters in Assembly and manufacturing sequences 11 Maintained ISO 9000 required documentation on the shop floor. 12 Inspected the quality parameters of PMSM unit parts and its assembly and dismantle procedure.
Other Activities:.
1 Coordinated in the development of JIGS and Fixtures design for GDC components, Fabrication units and Press tools.
2 Coordinated in the development of proto type for PMSM (Permanent magnet single phase motor) and supporting to reduce vibration in Winding unit along with development team.
Work Experience: FULL TIME
- Worked as JUNIOR ENGINEER – QUALITY
ASSURANCE at M/S.C.R.P (INDIA) PVT LTD,
Chennai – 600 089. From Dec-1997 to July-2000.
(Manufacturer Of Die Casting Automobile Components who are the major vendors for Autolec Lucas T.V.S etc.)
Responsibilities:
1 Prepared of first off and last off inspection report. 2 Prepared patrol inspection report.
3 Monitored SPQR (Supplier problem quality report). 4 Continual improvement in supplier product quality. 5 Implemented ISO 9001 quality system procedures along with team. 6 Co ordinate of customer’s complaints & taking necessary corrective/preventive actions in respective areas.
Educational Qualification:
• Post Graduate Diploma in Business Administration (PGDBA –OPERATIONS) With 62 % at Symbiosis Centre for Distance Learning (SCDL – PUNE) during 2004-2006.
• Bachelor of Engineering (Industrial Engineering) With 58.3 % at Indian Institution of Industrial Engineering (IIIE) - Navi Mumbai during 1999-2002.
• Diploma in MECHANICAL ENGINEERING With 84% at PANDIYAN POLYTECHNIC, Tirupattur, (N.A.A.Dt) during1994-1997
• NDT – Level II (UT, RT, and MPT & DP test) completed as per ANST norms. OVERSEAS TRAINING:
During my tenure at M/S.TVS - SUNDRAM FASTENERS LIMITED underwent training on
“LUBRICATION PROCESS” for duration of 10 days at PEINER - Germany. Personal Details:
Father’s Name : T.D.BALASUBRAMANI (Late).
Date of Birth : 01/ 05/1979.
Martial Status : Married.
Passport No. : J 8527207
Languages known : English & Tamil.
Nationality : Indian.
Joining time required : Immediate
Declaration
I hereby declare that the details furnished above are true to the best of my knowledge and belief.
Date :
Place : (B.CHANDRU)
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