Injection Molding Engineer

****B Woodmar Dr.

Houghton, MI, *****

Himanshu Bindal

*******@***.***

+1-906-***-****

www.linkedin.com/in/himanshubindal01

SUMMARY

Pursuing master’s in mechanical engineering with professional experience in product design using CAE tools and validation using experimental stress and modal analysis (DIC, strain gauge, UTM etc.) along with knowledge of rapid prototyping, data acquisition and certifications like Certified SolidWorks Associate (Dassault Systems). EDUCATION

Michigan Technological University Houghton, MI

MS Mechanical Engineering Design using CAE tools and Manufacturing GPA: 3.85/4 Expected Dec 2021 University of Petroleum & Energy Studies Dehradun, India B. Tech Automotive Design Engineering GPA: 3.04/4 Aug 2014- June 2018 Aerosphere Dehradun, India

Training: Advanced Structural Design and Practical Stress Analysis April 2016- April 2017 Analysis carried: Linear static Non-linear static Fatigue Thermal Modal - Free and forced Buckling Fluid Fluid Structure Interaction (FSI) Thermo-Structural Coupling Crash \ Explicit Dynamics Shape Optimization CERTIFICATIONS

Rapid prototyping for Product Design (LinkedIn Learning); Six sigma green belt (Project Management Institute) WORK EXPERIENCE: Associate Design Engineer at Aerosphere Pvt. Ltd. Chandigarh, India Nov 2018 – May 2019 Floor beam of fuselage for a business jet (Conceptual Design and view):

Studied design and patents related to floor beam for light aircraft, and selected members and joints.

Performed 3D modeling of floor beam within dimensional requirements of fuselage using Catia V5 for DFM & DFA. Steering knuckle project:

Performed platform migration followed by stress analysis using FEA; Suggested changes for 4 % weight reduction Wing Skin modeling:

Studied manufacturing drawing of wing using GD&T and converted it into CAD model using Catia V5 for FE analysis PROJECT EXPERIENCEs

Michigan Technological University, Houghton, MI Sept 2019- Dec 2019 Weight optimization, prototyping, and injection molding simulation of a benchmarked Sony’s WHCH510 headphone:

Reduced weight by 21.8% using Ansys topology optimization followed by geometry cleaning and STL manipulation

Optimized support material while retaining the strength using SolidWorks and 3D printed using Stratasys FDM

Approximated cycle time and identified defects of injection molding process using SolidWorks plastics simulation Metal forming simulation for sheet metal component manufacturing

Modeled & analyzed stress field of sheet metal forming with punch & die using Catia V5 and AUTODYN respectively.

Resulted in complete design and process parameter specifications of tools and process. Design and fabrication of force transducer to determine load in strain indicator P3500:

Through FEA analysis obtained directional strains and decided positions for strain gages in full Wheatstone bridge.

Compared FEA and experimental results; calibrated load in the transducer to obtain direct load value in indicator. University of Petroleum & Energy Studies, Dehradun, India Proof of concept: Innovative FPE generator design for onboard charging of electric vehicle (KPIT Technologies)

Designed and fabricated spark ignition system, engine components, mechanical to electrical converter components Floor bed of a semi-truck:

Studied floor bed of big and small trucks; performed hand calculation for the sheet metal followed by FEA analysis

Optimized bend radius for reduced stress concentration; Performed modal analysis using ANSYS. Innovative solution for hybridization in two wheelers using open differential gear train:

Produced conceptual design and view using Catia V5

Performed dynamic calculation for the drive train which was published in a reputed journal TECHNICAL SKILLS

Solidworks (CSWA) Pro-Engineer Unigraphics CATIA MATLAB ANSYS HyperWorks Abaqus LS-Dyna Nastran and Patran GD&T MIL-HDBK and MMPDS SQL Python MS Office, MS Excel DFM/A Operational Management DFMEA Lean Six sigma Minitab Sheet metal Die Casting Injection Molding CNC programming 3D Printing AWARDS, ACHIEVEMENTS AND PATENT

Nominated for Student Innovator of the year, SAEINDIA 2016 IATIA Awards

Won lightest vehicle award for fabricating an electric solar vehicle in national level competition while serving as vice-captain and chassis department head of the youngest team in the completion. PATENT: ARRANGEMENT FOR LENGTH ADJUSTABLE DUAL TYPE FREE PISTON ENGINE

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