Design Engineer Injection Molding

Sabeeh Butt

480-***-**** ***************@*******.*** 613 S Vermont Avenue, Royal Oak, MI, 48067

Executive Summary

Hands-on, and seasoned professional offering diversified experience in Automotive Product Engineering, BIW Systems and Structures and Interior Design Engineering. 4+ years of experience with CAD, Teamcenter, Vis Mockup, with knowledge of Geometric Dimension and Tolerance (GD&T). Armed with extensive experience in product management, modeling, and problem resolution with exceptional skills in improving products, reducing costs and lead times.

Education

University of Illinois at Urbana - Champaign (UIUC) May 2016

Bachelor of Science Aerospace Engineering Injection molding/mold flow

Work Experience

Fiat Chrysler Automobiles (FCA) – Under Body Structures & Bumper Systems June 2017 – Current

Design Release Engineer Auburn Hills, Michigan

Responsible for the Design & Release of the bumper structures, energy absorbers, leg catcher and tow hooks

Lead the development, selection and release of lightweight front bumper solutions for the Jeep Grand Cherokee

Performed Design failure mode and effect analysis (DFMEA) to implement the design and engineering practices for the Taylor Rolled Blank technology for the bumper

Successfully reduced the weight of the carry over bumper by approximately 30%

Administered Design for Assembly (DFA) and Design for Manufacturing (DFM) Assessments for the Bow Tie design to reduce cost, weight and improve durability of the beam

Designed, tested and released the aluminum extruded rear bumper

Lead the development for the plastic leg catcher and energy absorber for meeting safety and Ped-Pro requirements

Planned cross functional Design Verification Plan and Report (DVP&R) on Components & Assemblies

Lead multi-disciplinary team of engineers for the execution of styling feasibility, and meeting durability, safety and manufacturing targets

Managed tier-1 and tier-2 suppliers to develop new designs, and continuously improve suppliers’ operation systems in terms of product quality, capacity, and delivery to ensure FCA’s supply. Was in negotiation with potential suppliers by Step B

General Motors – Plastic Interior Hard Trim & Overhead System Design June 2016 – June 2017

Design Engineer Warren, Michigan

Successfully created math based design for the C, D-Pillar and the lift gate trim for the T1 SUV using UG NX

Evaluated product design with DFM and plastic mold flow analysis on the product to ensure manufacturability

Worked with suppliers to design injection molding tooling, and minimized tooling and piece costs.

Utilized Advanced Simulation (NASTRAN)/KBE V2 to verify the structural integrity of the product

Generated Installation Assembly Simulations for various interior trim products

UAV Design & Manufacturing - Department of Aerospace Engineering December2015 – May 2016

Mechanical Design Engineer

Utilized CAD to design and model, the main body, instrument panels, primary structure and wings of the UAV

Performed FEA analysis using the Advanced Simulation tool in UG NX to verify the structural integrity of the UAV

Generated 2D drawings and engineering documents and assembly drawings for manufacturing

3D printer and laser cutter was used to prototype the main body primary structure of the UAV

Utilized machine tools such as 3 axis CNC mill, 4 axis foam cutter, saw, and lathe to fabricate parts of the UAV

Illini Solar Car March 2015 – December 2015

Body Design Engineer

Designed, modeled, and manufactured the body of the solar car and lead the production design and development team

Created 2D drawings of the body, and utilized UG NX to generate the layout design, 3D models and engineering drawings

Designed and manufactured the main frame (body) using molding and laying up procedures for vacuum infusion of carbon fiber

Skills

Programming: Matlab, LabVIEW, PLM Program (Teamcenter, CoDeP)

CAD: Siemens UG NX, Creo (ProE), SolidWorks, VisMockup

Laboratory Tools: Oscilloscope, Network Analyzer, Multimeter, Soldering

Machinery: Hot press, Autoclave, Mill, Lathe, Drill Press, 3 Axis CNC mill, 4 Axis foam cutter

Documentation: Microsoft Office Tools (Word, Excel, PowerPoint, and Visio

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