Mobile No:- 911-***-****/994-***-**** (India)

Location :- Bangalore

E-Mail :- adf5cp@r.postjobfree.com/adf5cp@r.postjobfree.com

An Overview:

Operational excellence Specialist with 14+ years of cross Industry operations experience in Industrial Engg and having worked in Auto ancillary, Automobile, Electrical and Machine Manufacturing sectors. Certified Lean Champion and Six Sigma Green Belt, possess in-depth knowledge of Lean Manufacturing along with added Continuous Improvement practices. Quality focused visionary offering spearheading Lean Transformation, improving organizational performance, Maximizing productivity, eliminating waste, controlling cost, driving organizational excellence with optimal utilization of available resources. Competent on:

Lean Manufacturing TPM Implementation

Efficiency and Productivity 5S Implementation

Kaizen-Continous Improvement Time and Motion Study Value Steam Mapping Plant Layout design

Kanban System Capacity Planning and Mgmt.

Poke Yoke O.E.E and Losses Ware-House Improvement

Career Summary:

Thirumala Rajendra

MOST

Automation solutions

SPM conceptualisation

Material handling Solutions

Cost and ROI Analysis

Feb-2004 - Jun-2005

Triton Valves Pvt

Ltd, Mysore

Tyre Tube

Valves

1.6 yrs TPM

Co-ordinator

TPM Pillars Taining and TPM

Implementation activities. Kaizen

Jun-2005 - Nov 2006 activities, CFT, Time and Motion Company Products Delivered Tenure Job Title Key Achievements TVS Motors

Company India Pvt

Ltd. Mysore

Two

Wheelers

and Motor

cycles

1.3 yrs GET-TPM

Co-ordinator

Production Management,

Productivity Improvement, Man

Management, 5S. OEE, PM Pillar

John Crane

Sealing’s Systems

India Pvt. Ltd,

Bangalore

Mechanical

Seals,

Couplings

etc.,

2.9 yrs Sr.Industrial

Engineer /TPM

Co-ordinator

TPM Implementation, Waste

Elimination projects, Ware house

storage and Packing area

Improvement, SCWCT, Tool crib

Modification, NVA/VA. OEE, Time

Jan-2012 - Oct-2014

Biesse

Manufacturing Co

Pvt Ltd, Bangalore

Wood

Cutting

Machine

3.11 yrs Industrial &

Production

Engineer

Lean Implementation, Waste

Elimination, Green Field Layout and

Design, WSD, Racking and Ware

house system, Time/Motion study

Mar 2008 - Jan-2012

CNC Precesion

Tools Pvt Ltd,

Bangalore

Machined

Components

1.5 yrs Sr.Production

Engineer

Production Management,

Productivity Improvement, Man

Oct-2017 - April-2019 Management, 5S. OEE, PM Pillar Alfanr Electrical

Systems, Riyadh

Transformer,

MV Panels,

LV Panels,

Switches,

2.7 yrs

Industrial

Engineer

Time Study, Motion Study, Green

Field Project-MV, MOST, Low Cost

Automation, Layout Design,

Productiviy Improvements in CT, LV

Box etc., KPI updation

Dec-2014 - July-2018

SNIC Industrial

Consultans Pvt

Ltd, Bangalore

Consulting May-2019 to Apr-2020

Sr.Industrial

Engineer

Man-power savings, Automation,

Waste elimination, PPT’s and

Reports, Recommendations for

Improvements, recommendations

Implementation activities.

Time study through MTM and MOST methodology, MOTION study through video analysis. maximum efficiency & effectiveness, using drafting tool, AUTO CADD. Separated & converted internal to external activities to reduce setup time using SMED. TIMWOOD approach for identifying waste in process. Layout Making for New product/process line and Green Field project. SAP

Bachelor of Engineering (B.E) in Industrial Engineering from Mysore University, PESCE-2002 Dependents - Spouse & Son Date :

Place :

Scope:-Industrial Engineering

Identifying tools and techniques for making the output more efficient and cost effective. Workstations for assembling and Line architecture design, TAKT Time and Line Balancing Methodology. To Perform Time & Motion studies (Predetermined Time System) for existing & new products. Establishing standards times for existing product/New product and Process. TO Create and updated work instructions & SOP for work force to perform operation effortlessly. Roles and Responsibilities:-

To Develop trolleys, racks, workstations, fixtures for daily productions activities. Scope:-Lean Manufacturing

Implementation of manufacturing techniques like Lean, 5S, VSM, Pull system, SMED, TPM and Kaizen etc., Lean manufacturing implementation and Training on Lean for subordinates. To initiate and draft Lean projects and to form CFT for Lean projects. Kanban and water spider concept Implementation in Gemba and warehouse. Design and draft layout of equipment, materials & workspace for each workstation to illustrate Kaizen implementations which result in robust work ergonomics and manufacturing cost reduction. Debottleneck the bottleneck and the time trap in process and design and development of New assembly process. Skills to identify/recognize Automation and SPM opportunities to improve productivity in process lines. To suggest the recommendations like- Cost savings/Man Power reduction/Productivity Improve. Productivity improvement projects like Suction Cup in CT/LV box/Cubical Assly/Bus-Bar Assly. Encourage and collect ideas from employees and implement for process improvement. To facilitate employee training and to conduct workshops. Coordination in JIPM assessment work, Conducting audits of TPM teams / pillars. Monitoring activities of each Pillar and to conduct meeting, as well as Kaizen implementation in plant. Procurement globally/locally the advance equipment's for Process development to improve productivity. Tracking and updating of daily data like O.E.E, Production Output, Defects and Rework, Accidents, Breakdown etc., Develop and Implement sustainable strategy for operational excellence. To manage multiple projects at same time and communicate to management regarding resourceses, time etc., Scope:-TPM and 5S Implementation

TPM Pillar implementation and Training on TPM pillars like JH,KK,PM,E&T & 5S Impelementation. Develop TPM Culture across the plant, and to form CFT teams. To take overall responsiblities of JH or Autonomous Pillar activities and ensure for Implementation. Six Sigma Green Belt MS Office. Kannada

MOST Certified reader. Timer Pro -Video analysis Hindi Updating of KPI boards -daily/Weekly/Monthly and data monitoring w.r.t P.Q,C,D,S,M. Training and Certifications:-

Key Certifications and Training Software Skills Language Skills Lean Champion Certification Auto CAD-2010 English

Name :Thirumala Rajendra

TPM Implementation Training

Education

Personal Details:-

Nationality - Indian.

Passport Available - Yes

Marital status - Married

EMS ISO-14001-Internal Auditor Tamil

IMS ISO-14001-Internal Auditor Urdu

Measuring OEE & 16 losses

Contact this candidate