Associated as Deputy General Manager with Plastic Omnium Auto Exterior, Pune
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Academic Details
MBA from IBMR College Pune, India
B.Tech. from University College, India
Diploma in Mechanical Engineering from Government College, India
Trainings
APQP & PPAP Training from Maruti Udyog Ltd.
Management in Customer Relationship from Tata Motors
Leadership & Management Training
TPS Training
Profile Summary
Highly skilled & competent professional with 18+ years rich experience & verifiable year-after-year success in New Product Development, Program Management, Business Development across Industries (Sheet Metal & Plastic).
Extensive experience in spearheading all aspects of program management including prototypes, preproduction samples, production start-up, customer launch, and monitoring overall program throughout production
Outstandingly skillful in establishing CXO level relationships to develop strategies that convey customized approach to all P&L pursuits
Comprehensive experience in providing leadership, direction, strategy and vision in the areas of technology/product development to facilitate and enable growth & business agility
Proven track record of leading the organization to increase revenues & profitability, streamline workflow and create a team environment to increase productivity
Extensive knowledge e about core Tools like PPAP, APQP, FMEA, MSA, SPC & so on
Skilled in managing quality with key focus for growth of top line & bottom line profitability, while ensuring optimal utilization of resources & diversification of business in various areas
Expertise in facilitating complex team meetings involving business & technical resources; demonstrating credibility as a business partner to ensure business and technology decisions are reached to support the client goals and objectives
Effectively communicate & manage project expectations to client, project managers, sponsors, team members and other stakeholders in a clear, concise and consistent manner
Versatile professional with honed interpersonal, networking, team building, decision-making, negotiation, cross-cultural, and problem-solving skills
Career Timeline
Core Competencies
Business Vision & Leadership
Program / Project Management
New Business Development & Growth
Financial Management
New Product Launches & Management
APQP, PPAP & Customer Audit
Risk Management
Client Relationship Management
Cost Optimization
Team Building & Leadership
Organizational Experience
Since Aug’18: Plastic Omnium Auto Exterior, Pune, India as Deputy General Manager
Program Handling: M&M: W601, Ford: W605, Ashok Leyland: LTV, GW: Nibo
Role:
Directing flawless launch of the program
Owning the program management through complete product lifecycle, including all engineering changes to the specific program
Ensuring the product is being manufactured to all engineering, customer and manufacturing specifications
Consulting on and resolving quality issues as they arise
Maintaining open communication with various interacting departments including other divisions, as necessary
Reporting on program status and identifying critical issues
Being primary point of communication interface with the customer for the respective product & process development
Providing customer presentations and technical support on new product launches both within the company and with the customer
Ensuring 100% compliance for Pre-SOP Events
Investigating, analyzing, and presenting cost-saving projects
Investigating and staying abreast of new and emerging technologies which may enhance the profitability of the company
Meeting the targets for the program including safety, quality, delivery, financial, craftsmanship, product and timing
Preparing engineering and manufacturing feasibility and prepare quotes for new and existing programs
Highlights:
Contributing in introducing Plastic Tailgate in India
Facilitated as Program Manager for first plastic Tailgate program of M&M XUV5OO
Previous Experience
Jan’12 to Aug’18: Gabriel India Ltd., Pune, India as Senior Manager
Program Handled: Honda Cars: 2CW, Maruti Suzuki : YAD, YBA, Torre South Africa: Toyota 673W Program, M&M: P601, Honda 2 wheeler: K14F&K23A, Genze 2 wheeler: Amphere (Export -USA), Isuzu Thailand Commercial Vehicle: VD00 (Export- Thailand, Vietnam, Indonesia), Suzuki 2 wheeler: XF125/134, XF351, XF181/191(Domestic & Export), Tata Motors: Xenon, Toyota: Fortuner, Corolla
Highlights:
Honoured with Customer Service Excellence Award
Assigned as Human Capital
Recognized with an award for flawless launch of prestigious complex Program
Oct’08 to Jan’12: Tata Johnson Controls Automotive Ltd., Pune, India as Deputy Manager
Program Handled: Tata Motors: Microbus, Ace, Super Ace, M&M: LTV, GM: Goods carrier, Ashok Leyland & Nissan: 1Ton
Highlights:
Received Johnson Controls Merit Award for Super Ace & Venture Program
Track record of attaining “Excellent” rating from customer
Jun’05 to Sep’08: Mindarika Ltd., Pune, India as Assistant Manager in New Product Development, Program Management, Operation
Highlights:
Enhanced working environment & human safety by providing conveyer system for components
Minimized disturbance at assembly line by creating separate rework areas for assembly line & ensuring that no rework will be done at running line
Acknowledged with an award for best Kaizen in Pune plant for matrix formation
Sep’20 to May’05: Precision Auto Industries, Nasik as In-charge - New Product Development, Planning, Operation
Highlights:
Turnaround conventional press dies into progressive dies in a way that reduced operation, time, manpower & machine
Augmented production by providing ejection system into press dies
IT & Tech Skills
Tools Used: SAP, PLM, MIS, Phase/Gate Work Book Reports, KEOPS, Part Matrix, MS Project, Weekly Alert, Top Management Review Template, Red Flag for Critical Activity, Product Launch System, Launch Program measure as per PLUS (0-0-100-100-30), Milestone Report, Operations reports
AutoCAD 2000, MS Project, MS Office, Other Internet Applications
ERP System: Baan, Mfg Pro, SAP, PLM
Personal Details
Date of Birth: 7th May 1980
Address: Indrayani Nagar, Bhosari, Pune, Maharashtra, India – 411039
Photo
SAGAR GAIKWAD
~ Senior Management Assignments~
● Program Management New Product Development Operational Leadership ● Business Development ● Thought Leadership ● Innovation & Vision ● Change Management
Proficient in improving the competitiveness and profitability of the company by ensuring timeliness and continuous improvement
*************@*****.*** +91-901*******, +91-797*******
Sep’20 to May’05
Precision Auto
Oct’08 to Jan’12
Since Aug’18
Jun’05 to Sep’08
Jan’12 to Aug’18