Senior officer quality assurance
Resume:
PROFESSIONAL PROFILE
**+ years of experience in Quality Assurance and Manufacturing in the Auto OEM /Auto Ancillary Industry With 6+ of experience in Abrasive feld and Having 8+ of experience in tyre manufacturing industries in various segments, PCR & TBR with Quality Assurance.
Green fell roject s ex erience with CUMI & JK tyre s (Chennai).
The fr s t Be s t Perforeer awarl got for FGS tyre s ize wi s e arrangeeent & ie leeent the FIFO s y s tee .
Active member from QA to complete Machine Industrialisation process of all machines (From mixing to TUO) at JK Tyre green feld project of having PCR & TBR.
Partici atel a s a eeeber of the QIP team
Having Good analytical and problem solving skills.
Having deep working knowledge on Root cause analysis (8D,7step, 7QC tools and 5 Why) and implementing robust corrective and preventive actions (CAPA)
Currently designated as Senior Officer- Quality Assurance in JK Tyres and Industries Limited, Chennai.
Actively participating in TPM (as vice chairman for QM pillar) and TQM activities.
Well versed in Quality Management System activities (ISO 9001:2008 & IATF 16949) Optimization.
Having hands on experience in IATF core tools (APQP, FMEA, MSA, SPC and PPAP process.)
Passionate to work with a progressive company that will enhance my career pursuit and also effectively utilize my acquired experience for handling multi-level tasks. ORGANISATIONAL DETAILS
TOTAL YEARS OF EXPERIENCE: 14+ Year s
Duration Servicel with Workel a s
APR 2012 to JUN 2020 J K Tyres and Industries Ltd., Chennai. Sr.OFFICER NOV 2006 to APR 2012 CARBORUNDUM UNIVERSAL LIMITED TEAM MEMBER WORK EXPERIENCE & SIGNIFICANT ACHIEVEMENTS
JK Tyres & Industries Ltd, Senior officer – Quality Assurance Product Quality & Process Quality
Hanlling Teae of 56 & 42 o erator s in PCR & TBR - Uniforeity,Final fni s h & PDI.
Monitoring 100% product quality through various tyre testing methods(Tyre Uniformity,Dynamic balancing
& Shearography )
Monitoring 100% online data of product quality through MIS (Management Information System)
Handling Customer Quality of General Motors, Renault Nissan, Maruti, M&M,Hyundai,Honda, Daimler India, Ashok Leyland,Tata motors & Volvo Eicher.
Handling PPAP approval of New Products/Existing Products.
Handling of Customer Complaints and Implementing CAPA through G8D approach.
Coordinating Customer Audits and closing the gaps which comes out from the audit.
Handling Supplier QA activities in respect to procurement from outside vendors like Sourcing approval/PPAP Approval/Supplier Audits /Ensuring CAPA implementation for Quality issues .
Managing ISO/TS 16949 system requirements.
Process audit and closure of deviations with CAPA and monitoring the sustenance of actions
Heading Zero Defect movement in the plant in coordination with Corporate QA
Coordinating QM pillar activities (TPM Journey)
K.GOPI YADAV
CONTACT: +91-994*******
Eeail: go ****@*****.***
Process Quality
Conducting process, product audits as per plan and eliminating in-process deficiencies by CAPA
Rating system implemented for quality process audit and monitoring daily process.
Reducing Process Rejection by leading QIT (Quality Improvement Team) through Structured Problem Solving like 7 Step QC Story methodology and improving Process Capability of Critical Process Parameters through SPC.
Conducting process related studies cp, cpk for improvements
Supporting QMS for document preparation towards achieving robustness in process
As a prime member of CFT, timely reviewing and updating process documents (PFC, PFMEA and Control plan) for all process.
Troubleshooting of defects generating in process and final product as well
Coordinating and supporting for Customer audits and third party audits
Facilitating and leading QC circles in shop floor.
Layout Inspection for Products periodically to improve the Quality.
Poke-Yoke and Kaizen Implementation to avoid human errors which finally leads to Zero Defect.
Yield of tyre weight within 1% achieved 93% from 60% in Truck Bus Radial segment.
Yield of tyre weight within 1% achieved 67% from 45% in Passenger Car Radial segment – pursuing on project for achieving 85%.
X Bar-R charting and Pre-control charting wherever needed to improve the process stability and meet customer requirements and to improve process capability. CARBORUNDUM UNIVERSAL LIMITED . – Quality Team member Process Quality
RawMaterial sampling, RawMaterial testing.
Quality checks & analysis.
Monitoring Quality & reduce loss.
RVW clearance, Control point id creating.
Support to in-prosses activities & complaint investigation
Equipments/instruments maintenance.
Calibration Follow up with maintenance-Internal/External
Handling Man power in second & third shift
Maintaining optimum production with quality
Daily work management record keeping.
Active participation in TPM,TQM, 6-sigma,4M’s, 5s
As a member of the 5s Team
An active member in the TPM.
Maintaining the records.
Calculating the OEE of the plant.
Giving a suggestion to improve the process as well as working
Capable of handling all workstations.
Process audit handling.
ACADEMIC CREDENTIALS
YEAR OF PASSING QUALIFICATION NAME OF THE
INSTITUTION Cla s s
2005 M.Sc., physics S.N college madurai 71%
2002 B.Sc,.physics Yadava college madurai 67%
1999 H.S.E V.H.N. Hr.Sec. School
madurai
79%
1997 S.S.L.C St.Mary’s
Hr.Sec.School madurai
81%
INTERPERSONNEL SKILLS
Ability to think even in critical situations, make decision accordingly and solve problems.
Honesty, Integrity and Personal Ethics with a continual desire to learn and expand horizons.
Ability to prioritize work accurately and meeting deadlines.
Enthusiastic, Confident, Energetic, Hard Working and Punctual.
Efficient team Player
TRAINING PROGRAMS ATTENDED
IMS (ISO 9001:2008, ISO 14001:2004 & OSHAS 18001:2007) Internal auditor training
6 sigma approach on process
PPAP,APQP,7QC Tools
Managerial Excellence training from RISEN consultant Pvt ltd, Chennai
Global 8D Analysis Training Program
SPC-Statistical Process Control
Small Group activity and Kaizen Making
Arts and Science of Decision making RISEN consultant Pvt ltd, Chennai
TPM
IT SKILLS
MS Ofce,
RVW
Mini tab
SAP
EXTRA CURRICULAR ACTIVITIES
cricket Player & College Team captain
B-Level Badminton Player
PERSONAL DETAILS
Date of Birth: 18th January 1982
Permanent Address: 1/47, 5th street, South sriram nagar,, Near Kannan Avenue, West tambaram, Chennai – 600045
Mobile number:994*******
Email: *******@*****.***
Sex: Male
Marital Status: Married
Language Known: Tamil & English, Hindi (initial level) DECLARATION
I hereby declare that the above information given by me is authentic and best of my knowledge. GOPI YADAV.K
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