Engineer Process
Resume:
CHARLES WEBB
Injection Mold Plastic Process Professional
Findlay, OH
(Cell)
567-***-****(Home)
*************@***.***
ACCOMPLISHMENTS & EXPERIENCE:
30+ Years Injection Molding ~ 23 years in automotive ~ 18 years supervisory experience ~ 19 years Process Engineer.
Q.S. 9000 certified, TS16939, 14001Enviromental.
Certificate in Systematic Molding 1 from RJG.
Led and extensively involved in the launch of 35 new programs.
Successfully finished the R&D and first run try-outs on 50 new molds for the original Saturn VUE program.
Familiar with insert molding on both Horizontal and Vertical style presses.
Experienced on most types of molding presses and presses that range in size from 5 to 3500 ton.
Extensively involved in the mold design of tools for new programs from first blue print draft to cutting steel to shooting first shot.
Ability to make business case for capital expenditures and show ROI.
Five years of hands on training on the RJG E-Dart system.
Prior experience includes moving and setting up two molding shops, one moving 10 presses to a new facility, providing set up and cycle diagnostics.
Experience with molding for the Cosmetics industry including cases and bottles and working with the quality system for their industry.
PROFESSIONAL EXPERIENCE:
TH Plastics Findlay, OH 4/2013-Present
Process Engineer
Tier 1 supplier to the home appliance industry.
Processing and automation team of which I am part has reduced scrap on several jobs from as high as 40% down to 1% since I came to work there. This has saved the company from $500K to 1 million dollars.
Improving efficiency and reducing scrap as well as mentoring technicians.
Reading blue prints for parts and molds, and test trials including sampling of new tools.
NYX Inc. Livonia, MI
8/2011-3/2013
Process Engineer
Multi-million-dollar company that provides components to the automotive industry in the form of interior trim assemblies that are injection molded on 32 molding presses.
On a daily basis, part of team with the highest productivity of any shift. Improved productivity by 10% by reducing downtime.
Netshape Corp. Grand Haven, MI
3/2010-8/2011
Senior Process Tech
A multi-Million dollar company that is very diverse in their product line from Automotive to furniture as well as some medical supplies.
Troubleshoot on 11 large tonnage Husky presses.
Reduced overall daily scrap by optimizing process and cycle times.
Used RJG to set-up and monitor processes and cavity pressures to ensure quality.
NexPak Corp. Duluth, GA 8/2007-8/2008
Process Engineer
$10 million global plastics injection molding for the Media industry using Stack Molds and to mold thin walled boxes.
Responsible for 4 cell clean rooms to produce Polycarbonate, thin-walled game shell.
Increased productivity 600% after getting all 4 cells on line.
Reduced scrap plant wide by establishing robust processes and keeping machines better maintained.
Plastech Engineered Products Romulus, MI 8/2004-6/2007
Process Engineer
Plastics component supplier of automotive interior trim for the Domestic automakers.
Improved productivity and efficiency by making processes more robust and repeatable
Root cause analysis for problem solving
Supervised material handlers
Chivas Industries Sterling Heights, MI
1/2000-10/2002
Process Engineer
Plastics component supplier of Interior Lighting products for the all of the Domestic and foreign automakers.
Changed the culture of the plant philosophy by improving scrap rate from as high as 33% to .05%.
Instituted Root cause team analysis problem solving.
Lead engineer on 25 new launch projects and trials for the interior components for the original Saturn Vue.
Provided tooling suggestions and implementation for improved process and material flow in mold.
Created and monitored all documentation for tooling and processes.
Worked closely with tooling suppliers on improvements to molds as well as procuring new tooling houses.
Interlock Corporation/F.C.I. Westland, MI 1/1990-12/1999
Process Engineer / Department Manager / Supervisor
Plastics component supplier of in-line electrical connectors for the automotive industry, with the main focus being the Chrysler Mini-Van.
Supervised shift personnel
Responsible for changeovers, mold repairs, mold sets and quality checks
Improved the operation by motivating personnel to get the most out of them
Ran department for one year during a major expansion of the business
Responsible for vertical insert molding program for a fuel sending unit, moving the program to another facility upstate
Trained all personnel that were involved with this new program including technicians, operators and supervisors
EDUCATION
Spring Arbor College Spring Arbor, MI
2-Year Education - No Degree
Everest University Tampa, FL On-line
Working towards Business Management Degree
CERTIFICATION AND TRAINING
Systematic Molding 1 RJG 2008
Windows, Microsoft Excel, Microsoft Word, Microsoft Outlook,
Numerous courses and seminars on Processing, automotive quality, 5S and Lean Manufacturing
Contact this candidate