Manager -Project Execution,commissioning,operation and Maintenance

V.BARANIDHARAN

CONTACT: +91-962*******

EMAIL: *************@*****.***

PROFILE: A CHALLENGING AND SMART PROFESSIONAL WITH A UNIQUE COMBINATION OF BUSINESS EXPERIENCE AND TECHNICAL SKILLS, BRINGING TO THE TABLE THE ABILITY TO IMPROVE AND DEVELOP BUSINESS IN QUICK PERIOD OF TIME USING LATEST INNOVATION AND TECHNOLOGY.

TOTAL EXPERIENCE: 17 YRS.

CURRENT POSITION: MANAGER INSTRUMENTATION PROJECTS AT HINDUSTAN ZINC LIMITED.

MANAGERIAL SKILLS:

1.PROVIDING SAFE WORKING ENVIRONMENT TO THE ENTIRE TEAM MEMBERS IN TERMS OF SAFETY, HEALTH AND ENVIRONMENT.

2.MAINTAINING AND MONITORING DEPARTMENT COST WITH IN THE APPROVED BUDGET IN THE FINANCIAL YEAR AND SAVING COST.

3.IMPLEMENTING COST SAVING PROJECTS AND IMPROVEMENT PROJECTS FOR INCREASING PLANT PRODUCTIONS, INCREASING PLANT RECOVERY AND REDUCING THE COST.

4.MAINTAINING PLANT AVAILABILITY MORE THAN 99% AND SUSTAIN AND IMPROVING EQUIPMENT RELIABILITY.

5.PROVIDE TRAINING PROGRAM TO THE SUBORDINATES AND DEVELOPING SUB-ORDINATES SKILLS.

6.MAINTAINING 5 S STANDARDS.

7.MAINTAINING ALL NECESSARY DOCUMENTS FOR INTERNAL AND EXTERNAL AUDIT (ISO 9001, ISO 18001, RAMP.K, SUSTAINABILITY, QUALITY MANAGEMENT, OSHAS, AO, VSAP)

8.MONITORING AND REDUCING NON-MOVING INVENTORY ITEMS AT STORE.

9.IMPLEMENTING NEW TECHNOLOGY AND INOVATION FOR PROCESS IMPROVEMENTS.

10.MANITAINING THE TEAM IN HORMONY AND GUIDING TO ACHIEVE GOALS.

11.MAINTAINING AND CONTROLLING SPARES AVAILBILITY FOR CRITICAL, INSURANCE AND ESSENTIAL ITEMS.

12.REVIEWING AND FOLLOW UP WITH COMMERCIAL TEAM REGARDING PURCHASE REQUEST, PLACING ORDER AND DELIVERY OF ITEMS.

13.REVIEWING STANDARD MAINTENANCE PROCEDURE (SMP) AND STANDARD OPERATING PROCEDURE (SOP).

14.MANAGING AND CONTROL MANPOWER AND RESOURCES AND ITS COSTS.

15.CHAMPION FOR DIGITILISATION PROJECTS.

16.KNOWING THE CASH FLOW OF THE BUSINESS UNIT AND THE TOTAL COMPANY.

17.INVOLVED IN SETTING BUDGET PLAN FOR THE BUSINESS UNIT FOR THE COMING FINANCIAL YEAR AND CONTROL THE BUDGET.

18.HIGH LEVEL EXPERIENCE IN TROUBLE SHOOTING AND PROBLEM-SOLVING TECHNIQUES.

TECHNICAL SKILLS :( PROJECTS/COMMISSIONING/OPERATION & MAINTENANCE)

1.ERECTION, TESTING, COMMISSIONING OF FUMER PLANT -ZINC SMELTER EXPANSION PLANT.

2.ERECTION, TESTING, COMMISSIONING, STABILISATION AND MAINTENANCE OF NEW COPPER SMELTER (350,000 TONS/ANNUM)

3.ERECTION, TESTING, COMMISSIONING, STABILISATION AND MAINTENACE OF NEW CONCENTRATOR

4.EMERSON DELTAV DCS SYSTEM PROGRAMMING, MAINTENANCE, COMMISSIONING AND TROUBLE SHOOTING.

5.ALLEN BRADLEY PLC RS LOGIC 5000, FACTORY TALK, RS VIEW, RS NETWORK, PROGRAMMING AND CONFIGURATION.

6.WORKED IN SEIMENS S7 PLC SYSTEMS.

7.COMPLETED KNOWLEDGE AND EXPERIENCE IN COMMUNICATION PROTOCOL LIKE MODBUS, ETHERNET, PROFIBUS, DEVICE NET, HART, FOUNDATION FIELD BUS, FIBRE OPTIC, OPC.

8.COMPLETE KNOWLEDGE AND EXPERIENCE IN CONTROL SYSTEM, LOGICS, INTERLOCK CONDITIONS, START UP SEQUENCE, SHUTDOWN SEQUENCE, CONTROLLER, STAND BY CONTROLLER, SAFETY CONTROLLER, SAFETY SWITCHES, AI /AO/DI/DO CARDS, COMMUNICATION CARDS LIKE ETHERNET CARDS, DEVICE NET CARD, PROFIBUS MODULE, ETHERNET SWITCHES, RELAYS, CONTACTORS AND OTHER CONTROL PANEL ACCESSORIES.

9.COMPLETED KNOWLEDGE AND EXPERIENCE IN ENGINEERING STATION, APPLICATION STATION, HMI, OPERATING STATION AND OPC COMMUNICATION SYSTEM.

10.COMPLETED KNOWLEDGE AND EXPERIENCE IN FIELD INSTRUMENTATION CALIBRATION, INSTALLATION AND COMMISSIONING LIKE PRESSURE TX, FLOW TX, WEIGH SCALE, DENSITY METER, ANALYSER(SO2,CO,O2,pH,CONDUCTIVITY), MULTI STREAM ANALYSER, METAL DETECTOR,WEIGH FEEDERS, WEIGH BRIDGE, CONTROL VALVES, ON-OFF VALVES, SPLIT CONTROL VALVES, LEVEL TRANSMITTER, RADAR LEVEL TX, PRESSURE SWITCHES,HYDRAULIC AND PNEUMATIC CIRCUIT INSTRUMENTS, ACTUATORS, CYLINDERS,SOLENOID VALVES, VIBRATION AND CONDITIONING MONITORING SYSTEM, TEMPERATURE SENSOR / TRANSMITTER,FIRE SENSOR CCTV .

11.COMPLETED KNOWLEDGE AND EXPERIENCE IN PROJECT SCHEDULING, SELECTION OF INSTRUMENTS FOR THE PROJECTS, INSTRUMENTS PROCUREMENT FOR THE PROJECT, TECHNICAL APPROVAL OF INSTRUMENTS FOR PROCUREMENT, PROJECT WORKS, PROJECT INSTALLATION AND COMMISSIONING.

12.COMPLETED KNOWLEDGE AND EXPERIENCE IN MAINTENANCE ACTIVITIES OF ALL FIELD INSTRUMENTS AND CONTROL SYSTEMS.

13.HIGH EXPERIENCE IN STABILISATION OF NEWLY COMMISSIONED PLANT.

14.HIGH EXPERIENCE IN IMPROVEMENT PROJECTS AND MAINTENANCE IN PLANT OPERATION.

15.EXPERIENCE IN INSTALLATION, COMMISSIONING AND TESTING OF INSTRUMENTS WITH THE PROJECT MILESTONE DATE.

16.EXPERIENCE IN PROJECT DESIGN, INSTRUMENATION DESIGN, SETTING SPECIFICATION FOR THE INSTRUMENTS, PROCUREMENT OF INSTRUMENTS, FACTORY TEST FOR INSTRUMENTS, FINAL APPROVAL FOR INSTRUMENTS.

17.COMPLETE EXPERIENCE IN SAP PM MODULE.

18.COMPLETED KNOWLEDGE IN MCC TO DCS/PLC CONTROL CIRCUITS AND OPERATIONS.

19.COMPLETE KNOWLEDGE IN VFD /VSD OPERATIONS AND TROUBLE SHOOTING.

20.COMPLETE KNOWLEDGE IN MCC CONTROL AND POWER CIRCUIT.

21.ROOT CAUSE ANALYSIS AND FIND SOLUTIONS TO THE PROBLEMS.

22.EXPERIENCE IN PROBLEM SOLVING TECHNICQUE LIKE 6 SIGMA, TQM, QUALITY CIRCLE.

23.MONITORING INSTRUMENTS PM SCHEDULE AND REVIEWING THE PM CHECKLIST IN SAP MODULE AND HARD COPIES.

24.EXPERICENCE IN FAT (FACTORY ACCEPTANCE TEST).

25.HAVING COMPLETE KNOWLEDGE OF DEPARTMENT POLICY AND OBJECTIVE, MANAGEMENT POLICY AND OBJECTIVE, SAFETY, HEALTH, ENVIRONMENT POLICY, PLANT QUALITY POLICY AND PLANT QUALITY OBJECTIVE.

26.RECEIVED QUARTERLY AWARD CERTIFICATE FOR 3 TIMES FROM THE MANAGEMENT.

TOTAL EXPERIENCE:

COMPANY

DESIGNATION

FROM

TO

NATURE OF JOB

VEDANTA GROUP-HINDUSTAN ZINC LIMITED-RAJASTHAN

MANAGER INSTRUMENTATION PROJECTS

MAY 2019

UP TO NOW

PROJECT INSTALLATION, AND COMMISSIONING

VEDANTA GROUP -KONKOLA COPPER MINES PLC – ZAMBIA.

HEAD INSTRUMENTATION AT CONCENTRATOR

FEB 2013

MAY 2019

OPERATION AND

MAINTENANCE

VEDANTA GROUP -KONKOLA COPPER MINES PLC – ZAMBIA.

TEAM LEADER INSTRUMENTATION AT NEW COPPER SMELTER

FEB 2008

JAN 2013

EMERSON PROCESS MANAGEMENT-INDIA(MUMBAI)

PROJECT ENGINEER

JAN 2007

JAN 2008

PROJECT DESIGN, INSTRUMENT DESIGN, APPROVAL AND COMMERCIAL.

CHALCEDONY CONTROLS & INSTRUMENTATION-INDIA(CHENNAI)

PROJECT ENGINEER

JULY 2005

DEC 2007

PROJECT INSTALLATION AND COMMISSIONING

INSTECH SYSTEMS AND AUTOMATION PVT., LTD INDIA(PUDUCHERRY)

PROJECT ENGINEER

JUNE 2003

JUNE 2005

PROJECT INSTALLATION AND COMMISSIONING

KUWAIT NATIONAL PETROLEUM CORPORATION -KUWAIT. THROUGH

INSTRUMENT INSTALATION AND MAINTENCANCE COMPANY(IMCO)

SHUTDOWN ENGINEER

28/10/2006

23/11/2006

ANNUAL SHUTDOWN JOBS.

QUALIFICATION

INSTRUMENTATION AND CONTROL ENGINEERING

ARULMIGU MEENAKSHI AMMAN COLLEGE OF ENGINEERING. INDIA(KANCHIPURAM)

1999 TO 2003

FIRST CLASS-75.5%

HIGHER SECONDARY (12TH)

FATIMA HIGHER SECONDARY SCHOOL. INDIA(PUDUCHERRY)

1997 TO 1999

FIRST CLASS-79%

SECONDARY (10TH)

SEVENTH DAY ADVENTIST SCHOOL (PUDUCHERRY)

1996

FIRST CLASS-82%

FAMILIAR WITH EQUIPMENTS/PLANTS AND ITS CONTROL /INTERLOCK AND OPERATIONS:

1.PLANT AIR/INSTRUMENATION AIR COMPRESSOR AND DRYER. 2. PNEUMATIC CONVEYING SYSTEM.3. STEAM DRYER .4. BLOWERS 5. CHILLER 6. COMPANDER 7. WEIGH SCALE/ WEIGH FEEDERS/WEIGH BRIDGE 8. SURGE BINS 9.HFO/DIESEL BURNERS 10.HFO-OXYGEN BURNERS.11. PROCESS AIR SYSTEMS 12. WASTE HEAT RECOVARY BOILER 13. FEED WATER PUMP 14. CIRCULATION WATER PUMPS 15. STEAM DRUM LEVEL CONTROL 16.ESP SYSTEM. 17. COMBUSTION AIR SYSTEM 18. DUST CONVEYING SYSTEM 19. SCREW FEEDERS 20. LOSS IN WEIGHT SYSTEM. 21. CONCENTRATE BURNER 22. FLASH SMELTING FURNACE 23. RECLAIMER 24.RAW MATERIAL HANDLING SYSTEM 25. SLAG CLEANING FURNACE (SCF). 26. COBALT RECOVARY FURNACE (CRF). 27. HFO/DIESEL STORAGE AND PUMPING SYSTEM. 28. FURNACE ELECTRODES SYSTEM. 29. BAG FILTER SYSTEMS. 30. SO2 BLOWER.31. RO SYSTEM. 32. WATER TREATMENT PLANT 33. ULTRAFILTERATION SYSTEM 34. MULTIGRADE FILTERATION 35. STEAM TURBINE. 36. BOILER 37. LUBRICATION SYSTEM. 38. GENERATOR 39.ASH HANDLING PLANT 40. COAL FEEDING SYSTEM 41. MILLS 42. CYCLONE SYSTEM 43. FLOATATION 44. CRUSHER 45. LUBRICATION AND CONDITIONING SYSTEM 46. COOLING WATER SYSTEM 47. VIBRATING SCREEN 48. LAROX FILTER 49.LRS /SER SYSTEM 50. REAGANT SYSTEM 51. HIGH RATE THICKNER 52. BLUE/YELLOW COLUMNS 53. INCHING DRIVE SYSTEM 54. GREASE SPRAY SYSTEM. 55. UPS. 56. PREHEATER SYSTEM. 57. N2 PLANT SYSTEM. 58. HEAT EXCHANGER. 59. HP/LP COLUMN 60. EXPANDER.61. OXYGEN PLANT. 62. SULPHURIC ACID PLANT. 63. GAS CLEANING PLANT. 64. AUTOMATIC EMERGENCY SEQUENCE START UP SYSTEM (DG POWER).65. CONDENSOR 66. DIESEL GENERATOR SYSTEMS.67.RAW MATERIAL HANDLING 68.VRM 69. FIRE PUMP SYSTEM

PROJECT EXPERIENCE:

A. POWER PLANT EXPERIENCE: (ERECTION, TESTING AND COMMISSIONING)

1.20 MW BACK PRESSURE TURBINE (M/S BHEL)

SITE: M/S BANNARI AMMAN SUGARS LTD. NANJANGUD, MYSORE DISTRICT.

2.20 MW BACK PRESSURE TURBINE (M/S BHEL)

SITE: RAJASHREE SUGARS LTD, VILLUPURAM, TAMILNADU.

3. 4 TPH WASTE HEAT RECOVARY BOILER. (M/S THERMAX PVT. LTD)

SITE: CHEMPLAST SANMAR LTD. KARIKAL.

B. OIL AND GAS REFINERY (SHUT DOWN AND START UP ACTIVITIES)

1. UNIT -12 ARDS Plant (KUWAIT NATIONAL PETROLEUM CORPORATION)

SITE: MINI ABDULLAH REFINERY-KUWAIT.

2. CHENNAI PETROLEUM CORPORATION LIMITED, CHENNAI.

C. CHEMICAL INDUSTRIES EXPERIENCE: (ERECTION, TESTING & COMMISSIONING)

1. NEW YARN PLANT AUTOMATION

SITE: SRF LIMITED, MANALI, CHENNAI.

2. DSM ANTI-INFECTIVES INDIA PVT.LTD.

SITE: TOANSA, CHANDIGARH, PUNJAB.

3.850 TPD GLASS PLANT.

SITE: M/S. SAINT GOBAIN GLASS INDIA LTD, CHENNAI.

4. STERILE PLANT & RECOVERY PLANT.

SITE: ORCHID CHEMICALS & PHARMACEUTICAL LTD, ALATHUR, CHENNAI.

5. GLOBAL CALCIUM PVT. LTD.

SITE: HOSUR TAMIL NADU.

1.CHEMPLAST SANMAR LTD.

SITE: METTUR, TAMILNADU.

D. SHUT DOWN WORK EXPERIENCE: (CALIBRATION OF INSTRUMENTS)

1. 250MW LFPP CONDENSER TURBINE.

SITE: ST-CMS, NEYVELI.

2. 25MW x 3 UNIT CONDENSOR TURBINES.

SITE: MALCO PVT. LTD. METTUR, TAMILNADU.

3. 80TPH x 3UNIT COAL NATURAL GAS FIRE BOILER.

SITE: MALCO PVT. LTD. METTUR, TAMILNADU.

4. DSM ANTI-INFECTIVES INDIA PVT. LTD.

SITE: TOANSA, CHANDIGARH, PUNJAB.

PERSONAL PROFILE:

FATHER’S NAME : K. VELAYUTHAM.

MOTHER’S NAME : V. MENAKA.

DATE OF BIRTH : 28.03.1982.

FAMILY STATUS : MARRIED AND 1 CHILD.

NATIONALITY : INDIAN.

PASSPORT NO : L8869253 VALID UPTO 30/4/2024

LANGUAGE KNOWN : ENGLISH, TAMIL (SPEAK, READ & WRITE)

HINDI, TELUGU (SPEAK)

HOBBIES : MUSIC, BADMINTON, CRICKET, VOLLEY BALL.

(CAPTAIN OF VOLLEYBALL & CRICKET TEAM AT KCM)

ZAMBIAN RESIDENT PERMIT HOLDER: RP 021502

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